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Propulsion System Design Engineer Jobs (NOW HIRING)

The scope of the propulsion engineering department spans launch vehicle engines, spacecraft ... Serve as a senior technical authority for propulsion and fluid systems, supporting major design ...

... Engineers and others including Propulsion Systems management. Basic Qualifications: * Bachelor ... General knowledge of commercial CAD packages including NX and Teamcenter.

Responsibilities The Propulsion Engineer provides technical intelligence analysis and engineering ... Assess propulsion system design, materials, manufacturing methods, performance parameters, and ...

Propulsion Engineer

Huntsville, AL · On-site

$104K - $166K/yr

Responsibilities The Propulsion Engineer provides technical intelligence analysis and engineering ... Assess propulsion system design, materials, manufacturing methods, performance parameters, and ...

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Propulsion System Design Engineer information

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$49.5K

$118.6K

$173.5K

How much do propulsion system design engineer jobs pay per year?

As of Jul 21, 2026, the average yearly pay for propulsion system design engineer in the United States is $118,589.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,000.00 and $137,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Propulsion System Design Engineers when integrating new technologies into existing systems?

Propulsion System Design Engineers often encounter challenges when integrating new technologies, such as ensuring compatibility with existing subsystems, meeting stringent safety and regulatory standards, and managing weight or space constraints. Collaboration with cross-functional teams—including structural, thermal, and controls engineers—is essential to address these issues. Additionally, rapid advancements in materials and manufacturing techniques require engineers to stay updated and adapt designs efficiently, all while maintaining reliability and performance.

What are the key skills and qualifications needed to thrive as a Propulsion System Design Engineer, and why are they important?

To thrive as a Propulsion System Design Engineer, you need a strong background in mechanical or aerospace engineering, advanced knowledge of thermodynamics, fluid dynamics, and materials science, usually supported by a relevant degree. Familiarity with CAD software, simulation tools (such as ANSYS or MATLAB), and industry standards is typically required. Strong problem-solving abilities, attention to detail, and effective teamwork and communication distinguish top performers in this field. These skills and qualities are vital for ensuring safe, innovative, and efficient propulsion system designs that meet rigorous technical and regulatory standards.

What does a Propulsion System Design Engineer do?

A Propulsion System Design Engineer is responsible for designing, developing, and testing propulsion systems used in vehicles such as airplanes, rockets, or spacecraft. These engineers work on components like engines, turbines, and fuel systems to ensure they meet performance, safety, and efficiency standards. Their role often involves collaborating with multidisciplinary teams, conducting simulations, and overseeing prototype testing. They play a critical part in advancing technology and meeting regulatory requirements for propulsion systems.

What is the difference between Propulsion System Design Engineer vs Propulsion Test Engineer?

AspectPropulsion System Design EngineerPropulsion Test Engineer
Primary FocusDesigning and developing propulsion systemsTesting and validating propulsion systems
Skills & CertificationsMechanical/ aerospace engineering, CAD, system modelingTesting procedures, data analysis, troubleshooting
Work EnvironmentDesign labs, engineering offices, R&D facilitiesTest facilities, labs, on-site testing environments
Industry UsageUsed in aerospace, defense, space industriesUsed in aerospace, space, and research sectors

The Propulsion System Design Engineer focuses on creating and developing propulsion systems, while the Propulsion Test Engineer specializes in testing and validating these systems to ensure performance and safety. Both roles require engineering expertise but differ in their core responsibilities and work environments.

More about Propulsion System Design Engineer jobs
What cities are hiring for Propulsion System Design Engineer jobs? Cities with the most Propulsion System Design Engineer job openings:
What states have the most Propulsion System Design Engineer jobs? States with the most job openings for Propulsion System Design Engineer jobs include:
What job categories do people searching Propulsion System Design Engineer jobs look for? The top searched job categories for Propulsion System Design Engineer jobs are:
Infographic showing various Propulsion System Design Engineer job openings in the United States as of July 2026, with employment types broken down into 89% Full Time, 8% Part Time, and 3% Contract. Highlights an 87% Physical, 3% Hybrid, and 10% Remote job distribution, with an average salary of $118,589 per year, or $57 per hour.
Director, Propulsion Engineering

Director, Propulsion Engineering

Firefly Aerospace

Briggs, TX

Other

Medical, Dental, Vision, PTO

Posted 28 days ago


Firefly Aerospace rating

8.4

Company rating: 8.4 out of 10

Based on 9 frontline employees who took The Breakroom Quiz

23rd of 61 rated aerospace companies


Job description

About Firefly Aerospace

Firefly Aerospace is a space and defense technology company on a mission to reliably and repeatedly launch, land, and operate space systems from Earth to the Moon and beyond. As the partner of choice for critical space missions, Firefly is the first commercial company to launch a satellite to orbit with 24-hour notice and the first company to achieve a successful Moon landing. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space.

About the Role

The Propulsion Director provides technical and organizational leadership for the design, development, test, qualification, and operation of propulsion systems across Fireflys launch vehicles and spacecraft. This role is accountable for multiple engine and fluid system programs spanning early architecture trades through flight operations.

As a vertically integrated company with co-located design, fabrication, and test facilities, Firefly expects the Propulsion Director to be deeply engaged in hardware development while setting a clear technical vision and execution strategy. The successful candidate balances hands-on technical depth with people leadership, thrives in a fast-paced development environment, and drives a culture of rigorous testing, ownership, and continuous improvement.

The scope of the propulsion engineering department spans launch vehicle engines, spacecraft propulsion, vehicle fluid systems, valve design, and propulsion analysis teams.

Responsibilities

  • Set and own the technical vision, strategy, and execution of all propulsion and fluid systems programs across launch vehicles and spacecraft
  • Lead, develop, and grow a multidisciplinary propulsion organization of ~100 engineers, fostering technical excellence, accountability, and professional growth
  • Maintain ownership of propulsion hardware and systems across the full lifecycle, from requirements definition and architecture trades through qualification, flight, and operations
  • Serve as a senior technical authority for propulsion and fluid systems, supporting major design reviews, test readiness reviews, anomaly resolution, and flight readiness activities
  • Collaborate closely with discipline chief engineers, vehicle chief engineers, and cross-functional teams including structures, avionics, software, manufacturing, integration, quality, and test
  • Drive propulsion system performance, reliability, cost, and manufacturability through disciplined design practices and data-driven decision making
  • Ensure robust risk identification, mitigation, and closure through analysis, testing, and operational feedback
  • Oversee development, qualification, and acceptance testing of propulsion components, subsystems, and engines, with an emphasis on learning-oriented testing
  • Contribute directly to new engine and propulsion technology development, providing technical insight and guidance where needed
  • Establish and uphold engineering standards, best practices, and compliance with applicable industry and government requirements

Qualifications

Required

  • B.S. in Mechanical Engineering, Aerospace Engineering, or a related technical field
  • 8+ years of experience in the design, development, and test of aerospace propulsion and/or fluid systems
  • 5+ years of experience leading engineering teams, with demonstrated success delivering complex hardware programs
  • Strong technical foundation in propulsion system design, fluid dynamics, combustion, turbomachinery, thermodynamics, and thermal systems as well as a demonstrated ability to apply these first principles to arrive at simple, robust solutions
  • Demonstrated experience owning hardware from early concept through testing, qualification, and operation
  • Hands-on experience driving performance, reliability, or design-for-manufacturability initiatives
  • Deep understanding of cryogenic and storable propellant systems
  • Working knowledge of relevant aerospace standards and requirements (e.g., SMC-S-016, SMC-S-025)
  • Working knowledge of manufacturing, fabrication, integration, and quality control relevant to fluid components (such as machining, inspection, assembly, testing, etc.)
  • Knowledge of fluid components such as valves, regulators, pressure transducers, tubing, pressurized hardware, seals, and instrumentation and experience performing fluid systems sizing analysis with such components
  • Proven ability to rapidly develop solutions with partially defined or evolving requirements
  • Excellent written and verbal communication skills, with the ability to represent propulsion programs to internal and external stakeholders

Desired Qualifications

  • Advanced degree in Mechanical Engineering, Aerospace Engineering, or equivalent field
  • Extensive experience developing and operating liquid rocket engines, launch vehicles, or spacecraft
  • In-depth knowledge of cryogenic, high-pressure, or high-temperature system operations
  • Experience with fluid system subcomponent or pressurized component development, design, or testing (such as valves, regulators, piping systems, pumps, etc.)
  • Familiarity with multiple engine cycle architectures (e.g., gas generator, staged combustion, full-flow staged combustion)
  • Proven ability to build and sustain a high-performing engineering culture centered on ownership, learning, and execution
  • Demonstrated experience with full hardware lifecycle ownership, from blank-sheet design through full operation
  • Demonstrated passion for advancing propulsion technology and integrating emerging capabilities into an executable roadmap

Disclaimer


Firefly offers outstanding benefits for our employees, including generous health, dental and
vision plans with low plan deductibles, parental leave, educational reimbursement, short term
disability, and flexible PTO options.
To conform to U.S. Government space technology export regulations, including the International Traffic in
Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected
individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the
U.S. Department of State.
Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on
merit, competence and qualifications and will not be influenced in any manner by race, color, religion,
gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity,
marital status, mental or physical disability or any other legally protected status.


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