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Process Simulation Jobs in Warren, MI (NOW HIRING)

Dicastal North America

Process Engineer

Livonia, MI · On-site

The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...

General Motors

GVHE Hardware Simulation EGM

Warren, MI · On-site

Through a human-centered design process, we create vehicles and experiences that are designed not ... As a Hardware Simulation EGM, you will manage a team of Hardware Simulation architects that focuses ...

Stellantis

Virtual Assembly Lead

Auburn Hills, MI · On-site +1

$97K - $127K/yr

The Virtual Assembly Lead is responsible for coordinating and executing virtual assembly simulations and virtual builds that analyze automotive assembly processes to assist in scroll development ...

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All JobsProcess Simulation JobsProcess Simulation Jobs in Warren, MI

Process Simulation information

See Warren, MI salary details

$36.6K

$115.9K

$178.9K

How much do process simulation jobs pay per year?

As of Jun 27, 2026, the average yearly pay for process simulation in Warren, MI is $115,901.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,400.00 and $137,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What job categories do people searching Process Simulation jobs in Warren, MI look for? The top searched job categories for Process Simulation jobs in Warren, MI are:
What cities near Warren, MI are hiring for Process Simulation jobs? Cities near Warren, MI with the most Process Simulation job openings:
Process Simulation jobs near you
Infographic showing various Process Simulation job openings in Warren, MI as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $115,901 per year, or $55.7 per hour.
Emission CFD Simulation Engineer (0D/1D , GT xCHEM, Exothermia)

Emission CFD Simulation Engineer (0D/1D , GT xCHEM, Exothermia)

Detroit Engineered Products

Auburn Hills, MI • On-site

Full-time

Posted 20 days ago

Job description

Job Summary
We are seeking a skilled Emissions and Simulation Engineer with expertise in 0D/1D CFD modeling and emissions systems. In this role, you will support the development and validation of powertrain and aftertreatment systems through simulation, with a focus on tailpipe (ATS) and evaporative emissions. The ideal candidate will have around 3 years of hands-on experience using GT-Suite, Exothermia, and/or GT-xCHEM, and will work closely with our engineering team to drive innovation in emissions reduction and system performance.
Key Responsibilities
  • Develop, calibrate, and validate 0D/1D CFD models for internal combustion engines, aftertreatment systems, and evaporative emission systems using GT-Suite, Exothermia, and/or GT-xCHEM.
  • Perform simulations to analyze tailpipe emissions (NOx, CO, HC, PM) and evaporative emissions, supporting compliance with regulatory standards.
  • Collaborate with cross-functional teams to integrate simulation results into powertrain design, calibration, and control strategies.
  • Support the development of aftertreatment system (ATS) models, including DOC, DPF, SCR, and ASC components.
  • Contribute to model-based calibration and optimization of engine and emissions control systems.
  • Prepare technical reports, documentation, and presentations to communicate findings and recommendations.
  • Stay updated with emerging simulation tools, regulatory requirements, and industry best practices in emissions engineering.
Qualifications & Experience
  • Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Chemical Engineering, or a related field.
  • Approximately 3 years of professional experience in 0D/1D CFD simulation and emissions analysis within the automotive or related industry.
  • Required Software Proficiency:
    • GT-Suite
    • Exothermia and/or GT-xCHEM
  • Strong understanding of:
    • Aftertreatment systems (ATS) modeling and performance evaluation
    • Evaporative emissions systems and modeling approaches
    • Powertrain simulation and calibration processes
  • Familiarity with emissions regulations (e.g., EPA, Euro standards) and certification processes.
  • Experience with model calibration, validation, and correlation with test data.
  • Strong analytical, problem-solving, and communication skills.
  • Ability to work independently and collaboratively in a team environment.
Preferred Skills
  • Exposure to hybrid/electric vehicle powertrain simulation.
  • Knowledge of MATLAB/Simulink, Python, or other scripting tools for automation and data analysis.
  • Experience with 3D CFD tools (e.g., STAR-CCM+, CONVERGE) is a plus.
  • Understanding of control system development and hardware-in-the-loop (HIL) testing.

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