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Process Simulation Jobs in Warren, MI (NOW HIRING)

EDAG Inc

Material Flow Simulation Engineer

Troy, MI · On-site

Convert simulation models between CDraw2 and Plant Simulation software. * Create new MFS models ... In-depth understanding of GA processes. * Experience in contributing to the documentation of best ...

EDAG, Inc.

Material Flow Simulation Engineer

Troy, MI · On-site

Convert simulation models between CDraw2 and Plant Simulation software. * Create new MFS models ... In-depth understanding of GA processes. * Experience in contributing to the documentation of best ...

Ford Motor Company

ADAS Simulation Engineer

Dearborn, MI · On-site

Develop, validate and deploy simulation tooling and processes for ADAS features iterative testing and program validation. * Work with the Ford Vehicle in the Loop, Hardware in the Loop, Simulator and ...

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All JobsProcess Simulation JobsProcess Simulation Jobs in Warren, MI

Process Simulation information

See Warren, MI salary details

$36.6K

$115.9K

$178.9K

How much do process simulation jobs pay per year?

As of Jun 21, 2026, the average yearly pay for process simulation in Warren, MI is $115,901.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,400.00 and $137,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What job categories do people searching Process Simulation jobs in Warren, MI look for? The top searched job categories for Process Simulation jobs in Warren, MI are:
What cities near Warren, MI are hiring for Process Simulation jobs? Cities near Warren, MI with the most Process Simulation job openings:
Process Simulation jobs near you
Infographic showing various Process Simulation job openings in Warren, MI as of June 2026, with employment types broken down into 79% Full Time, and 21% Temporary. Highlights an 100% In-person job distribution, with an average salary of $115,901 per year, or $55.7 per hour.
Lead Engineer - Plant Throughput Simulation

Lead Engineer - Plant Throughput Simulation

Optimal Inc.

Warren, MI

Full-time

Posted 20 days ago

Job description

Job description:

You will be responsible for managing major Throughput Analysis and Simulation (TAS) projects, supervising and coordinating teams and resolving complex engineering challenges. This role requires proficiency in all aspects of Throughput Analysis and Simulation, including MPS and workbook-based throughput simulation modeling, custom special studies, and plant support. You will support as an expert in throughput simulation and possess a minimum of 6 years of experience within the Throughput Analysis.


Duties & Responsibilities:

  • Support MPS with BEC-based throughput simulation and mentor others in the process.
  • Facilitate new vehicle programs through the GVDP by utilizing workbook-based Level 3 throughput simulation models with the GA dataset and instruct others in the methodology.
  • Conduct custom studies to assist new vehicle programs, execution teams, and manufacturing plants while providing guidance to others.
  • Troubleshoot and debug throughput simulation models, offering training to others in the process.
  • Travel to plant sites, as necessary.
  • Coordinate the activities of a large group of TAS engineers and support teams.
  • Provide technical direction and mentorship to team members.
  • Document and share lessons learned to enhance team performance.

Skills and Abilities:

  • Proficient in translating plant layouts into simulation models using AutoDesk Design Review and AutoCAD.
  • Skilled in throughput simulation software, like CDraw2 and Plant Simulation.
  • Strong oral and written communication skills.
  • Excellent people skills to collaborate effectively with diverse teams.
  • Knowledge of GA processes.
  • High level of creativity in design projects.
  • Ability to exercise independent judgment and work autonomously.
  • Capacity to teach and mentor others effectively.
  • Contribute to the documentation of best practices.
  • Strong analytical skills to address unusual or complex problems.

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