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Process Simulate Jobs in Michigan (NOW HIRING)

Dicastal North America

Process Engineer

Livonia, MI · On-site

The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...

Comau LLC

Technical Leader Simulation

Southfield, MI · On-site

Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...

Biovire

Manager of Sterility Assurance

Brighton, MI · On-site

$107K - $129K/yr

The Manager of Sterility Assurance role will function in three capacities: 1) Oversight, maintenance, and SME of the Environmental Monitoring and Aseptic Process Simulation Programs. 2) Manage ...

EDAG, Inc.

Senior Virtual Commissioning Engineer

Troy, MI · On-site

$97K - $134K/yr

Design and develop virtual commissioning and simulation models for automated production equipment and manufacturing processes in automotive and general-industry environments. * Create digital models ...

Biovire

Manager of Sterility Assurance

Brighton, MI · On-site

$107K - $129K/yr

The Manager of Sterility Assurance role will function in three capacities: 1) Oversight, maintenance, and SME of the Environmental Monitoring and Aseptic Process Simulation Programs. 2) Manage ...

Biovire

Manager of Sterility Assurance

Brighton, MI · On-site

$107K - $129K/yr

The Manager of Sterility Assurance role will function in three capacities: 1) Oversight, maintenance, and SME of the Environmental Monitoring and Aseptic Process Simulation Programs. 2) Manage ...

Stellantis

Ergonomics Specialist

Auburn Hills, MI · On-site

Siemens Process Simulate, Team center, Vis Mockup, NIOSH, Snook & Ciriello) * Demonstrated ability to lead teams, meet deadlines, and communicate solutions effectively * Proficient in MS Office suite ...

Jatca Inc.

Simulation Engineer

Sterling Heights, MI

Develop: tooling reliability models to estimate tooling downtime for use in the analysis and discrete event process models to simulate the process flow and the stochastic nature of equipment down ...

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Process Simulate information

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
What are popular job titles related to Process Simulate jobs in Michigan? For Process Simulate jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Process Simulate jobs in Michigan look for? The top searched job categories for Process Simulate jobs in Michigan are:
What cities in Michigan are hiring for Process Simulate jobs? Cities in Michigan with the most Process Simulate job openings:
Process Simulate jobs near you
Process Engineer

Process Engineer

Dicastal North America, Inc

Livonia, MI • On-site

Full-time

Posted 12 days ago

Job description

Summary:
We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.
Essential Duties and Responsibilities:
• Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.
• Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.
• Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.
• Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.
• Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.
• Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.
• Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.
• Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.
• Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.
• Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.
• Occasional business travel to China and Mexico
Skills and Experience:
• Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.
• 5-10 years of experience in process engineering (preferably automotive).
• Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.
• Working knowledge of Lean Manufacturing principles
• Knowledge of machining fundamentals and assembly requirements.
• Experience writing procedures and work instructions
• Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.
• Working knowledge of word processing and spreadsheet software in use.
• Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.
• Strong written and verbal communication skills in English, with all levels of the company
• Mandarin Chinese proficiency (written/verbal) is a plus.
Organizational Culture
• Work safely and follow rules and guidelines for safe work
• Reporting to work on time and with a positive attitude
• Responsible for staying focused on tasks at hand
• Being responsible for work performance and completing tasks throughout the day
• Maintains a good working relationship with co-workers
• Support a positive and steady workflow through the company
• Works with a sense of urgency when needed
• Support, coach or mentor co-workers when needed
• Positively support change throughout the company
Physical Work Conditions
• Must be able to work in a hot environment.
• Must be able to lift varying weights
• Must be able to push or pull carts of wheels.
• Must be able to stand and walk for up to 12 hours per day.
• Must be able to wear personal protective equipment when required.
*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

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