ZipRecruiter

Log In

1

Chemical Process Design Engineer Jobs in Michigan

Mastech Digital

Chemical Engineer II

Hemlock, MI · On-site

$42/hr

Apply chemical engineering principles to support safe design, scale-up, optimization, and operation of manufacturing processes. Support hands-on work in laboratory, pilot, and manufacturing ...

AVL LIST GmbH

System Design Engineer

Plymouth, MI · On-site

$95K - $130K/yr

The System Design Engineer is responsible for the design, integration, and technical execution of ... Strong understanding of fluid dynamics, heat transfer, thermodynamics, and chemical process ...

AVL DiTEST

System Design Engineer

Plymouth, MI · On-site +1

$95K - $130K/yr

The System Design Engineer is responsible for the design, integration, and technical execution of ... Strong understanding of fluid dynamics, heat transfer, thermodynamics, and chemical process ...

OtterBase

Mechanical Design Engineer

Holland, MI · On-site

$72K - $98K/yr

... processes. The engineer will collaborate with internal teams, customers, and vendors to deliver ... Design mechanical and structural components to support system integration Create and maintain ...

eShocan

Design Engineer

Livonia, MI · On-site

Design Engineer: Concept engineering and feasibility study for exterior trim components. Design and ... Specialize in metals and plastic molding processes. Define and maintain craftsmanship ...

WSI Talent

Design Engineer

Grand Rapids, MI

Design Engineer Location: Grand Rapids, MI The Design Engineer is responsible for the design ... manufacturing processes Ability to read and interpret technical drawings and specifications ...

Reliance One

Design Engineer

Ann Arbor, MI · On-site

$50 - $55/hr

Drive continuous improvement initiatives to enhance engineering processes and design quality * Benchmark competitive products and designs to improve performance and customer satisfaction * Support ...

next page

Showing results 1-20

All JobsChemical Process Design Engineer JobsChemical Process Design Engineer Jobs in Michigan

Chemical Process Design Engineer information

See Michigan salary details

$39.7K

$88.3K

$141.2K

How much do chemical process design engineer jobs pay per year?

As of Jul 6, 2026, the average yearly pay for chemical process design engineer in Michigan is $88,313.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,900.00 and $99,800.00 per year, depending on experience, location, and employer.

What does a Chemical Process Design Engineer do?

A Chemical Process Design Engineer is responsible for designing, developing, and optimizing processes used in the manufacturing of chemicals and related products. They apply principles of chemistry, physics, and engineering to create efficient and safe methods for large-scale chemical production. Their work often involves process simulation, equipment specification, safety analysis, and troubleshooting to ensure that industrial facilities operate smoothly and meet regulatory standards.

What is the difference between Chemical Process Design Engineer vs Chemical Process Engineer?

AspectChemical Process Design EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering; often involved in design certificationsBachelor's or Master's in Chemical Engineering; focuses on process optimization
Work EnvironmentDesign offices, project sites, engineering firmsManufacturing plants, production facilities, R&D labs
Employer & IndustryEngineering consultancies, chemical companies, EPC firmsChemical manufacturing, petrochemicals, pharmaceuticals

The Chemical Process Design Engineer primarily focuses on designing and planning chemical processes, often working on project specifications and process flow diagrams. In contrast, the Chemical Process Engineer typically works on operating, optimizing, and troubleshooting existing processes within manufacturing environments. Both roles require a strong foundation in chemical engineering principles, but their daily tasks and work settings differ significantly.

What are some common challenges Chemical Process Design Engineers face when working on new plant projects?

Chemical Process Design Engineers often encounter challenges such as integrating new technologies with existing systems, ensuring safety and compliance with strict regulatory standards, and optimizing processes for cost and energy efficiency. Coordinating with multidisciplinary teams—including mechanical, electrical, and instrumentation engineers—requires clear communication and effective project management. Additionally, adapting designs based on feedback from pilot studies or on-site observations can be both demanding and rewarding, as it directly impacts the project's success.

What are the key skills and qualifications needed to thrive as a Chemical Process Design Engineer, and why are they important?

To thrive as a Chemical Process Design Engineer, you need a solid background in chemical engineering principles, process simulation, and design, usually supported by a bachelor's or master's degree in chemical engineering. Expertise with technical tools such as Aspen Plus, HYSYS, AutoCAD, and familiarity with industry standards and safety regulations is typically required. Strong analytical thinking, attention to detail, teamwork, and effective communication skills help differentiate top performers in this role. These competencies are crucial for designing safe, efficient, and cost-effective chemical processes while collaborating across multidisciplinary teams.
What are popular job titles related to Chemical Process Design Engineer jobs in Michigan? For Chemical Process Design Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Chemical Process Design Engineer jobs in Michigan look for? The top searched job categories for Chemical Process Design Engineer jobs in Michigan are:
What cities in Michigan are hiring for Chemical Process Design Engineer jobs? Cities in Michigan with the most Chemical Process Design Engineer job openings:
Chemical Process Design Engineer jobs near you
Infographic showing various Chemical Process Design Engineer job openings in Michigan as of July 2026, with employment types broken down into 1% As Needed, 83% Full Time, 12% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $88,313 per year, or $42.5 per hour.
Process Design Engineer

Process Design Engineer

ALTEN Technology USA

Detroit, MI • On-site

Other

Posted 24 days ago

Job description

Position Summary:

  • Client is looking for a Process Design Engineer to support automation and lean manufacturing for our business. 
  • This position will play a crucial role in driving operational excellence, process optimization, and innovation in our manufacturing processes.
  • Responsible for developing and implementing advanced manufacturing strategies, leading cross-functional teams, and driving continuous improvement initiatives.
  • The ideal candidate will bring deep expertise in Power product manufacturing processes and proven ability to deliver continuous improvement in a dynamic, international environment.

Responsibilities:

  • Lead the New product process design, develop, and implement manufacturing processes for power products, including UPS systems, DC power supplies, (Future include also Thermal product) and related components, from prototype to full-scale production.
  • Conduct process simulations, feasibility studies, and risk assessments to optimize production workflows, reduce cycle times, and improve overall equipment effectiveness (OEE).
  • Apply DFM/DFA methodologies to review product designs, identify potential manufacturing issues early in the development cycle, and recommend modifications for ease of assembly, cost reduction, and quality enhancement.
  • Collaborate with design engineers to ensure new power product designs are manufacturable, incorporating feedback on materials, tolerances, and assembly techniques.
  • Lead root cause analysis for production issues, implementing corrective actions and preventive measures using tools like FMEA (Failure Mode and Effects Analysis) and Six Sigma.
  • Develop and maintain process documentation, including standard operating procedures (SOPs), work instructions, and process flow diagrams.
  • Oversee the selection, installation, and validation of manufacturing equipment and tooling specific to power electronics assembly, such as soldering, PCB fabrication, and enclosure assembly.
  • Monitor and analyze production metrics to identify opportunities for process improvements, cost savings, and waste reduction.
  • Ensure compliance with industry standards, safety regulations, and quality certifications (e.g., ISO 9001, UL for power products).
  • Mentor junior engineers and production staff on best practices in manufacturing processes and DFM/DFA.

Skills:

  • Proficient in executive communication and presentation.
  • Familiarity with ERP systems (e.g., SAP) and manufacturing execution systems (MES).
  • Experience in high-volume production environments for power products in Asia-Pacific regions.
  • Knowledge of sustainability practices in manufacturing, such as eco-friendly materials and energy-efficient processes.

Education and Certifications:

  • Bachelor's degree in mechanical engineering, Electrical Engineering, Manufacturing Engineering, or a related field; master's degree preferred.
  • Minimum of 5 + years of hands-on experience in manufacturing process design for power products, specifically UPS, DC power systems, or similar electronics.
  • Extensive expertise in DFM/DFA demonstrated success in applying these principles to reduce manufacturing costs and improve product reliability.
  • Strong knowledge of power electronics manufacturing techniques, including PCB assembly, thermal management, component sourcing, and testing protocols.
  • Proficiency in CAD software (e.g., SolidWorks, AutoCAD) for process design and simulation tools (e.g., Arena, FlexSim).
  • Experience with lean manufacturing principles, Kaizen events, and continuous improvement methodologies.
  • Excellent problem-solving skills, with the ability to analyze complex data and make data-driven decisions.
  • Strong communication and teamwork abilities to work effectively in a multicultural, cross-functional environment.

Apply