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Process Safety Management Jobs in Spring, TX (NOW HIRING)

Process Safety Expert

The Woodlands, TX · On-site

$75K - $120K/yr

LS-SC-UWW The Woodlands Hiring Manager: Carlos Martinez This information is for internals only. Please do not share outside of the organization. Your Role The Regional or Site Process Safety Expert ...

Implementsafety management strategies to ensure compliance with OSHA PSM regulations,EPA RMP, and ... Implementing Process Safety Design in projects including hydrogen, airseparation and liquefaction;

Safety Management - The systematic approach to uphold occupational health and safety, and environmental protection expectations, along with a working knowledge of process safety and its application ...

* Implementsafety management strategies to ensure compliance with OSHA PSM regulations,EPA RMP, and ... Conductprocess safety reviews using techniques such as Hazards and Operability Study(HAZOP), What ...

Lead risk assessments, occupational exposure evaluations, hazard analyses, and Process Safety Management activities, including Management of Change and Process Hazard Analysis reviews for new and ...

Lead risk assessments, occupational exposure evaluations, hazard analyses, and Process Safety Management activities, including Management of Change and Process Hazard Analysis reviews for new and ...

Implement and continuously improve Herc Rentals' Health and Safety Management System (HSMS) in ... Engage in the Incident Review Board (IRB) process and collaborate with stakeholders to identify and ...

Providing technical mentoring and guidance to engineering teams on functional safety best practices. * Supporting Management of Change (MOC) processes involving SIS modifications. * Interfacing with ...

May support specific safety programs as assigned technical lead (e.g., process safety management, lockout / tagout [LOTO], electrical safety work practices, machine guarding, radiation) * Compliance ...

May support specific safety programs as assigned technical lead (e.g., process safety management, lockout / tagout [LOTO], electrical safety work practices, machine guarding, radiation) * Compliance ...

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Process Safety Management information

See Spring, TX salary details

$71.6K

$111.2K

$166.9K

How much do process safety management jobs pay per year?

As of Jul 4, 2026, the average yearly pay for process safety management in Spring, TX is $111,236.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,400.00 and $124,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

How much does a process safety manager make?

A process safety manager typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often hold certifications such as Certified Process Safety Professional (CCPSC) and work in industries like oil and gas, chemicals, or manufacturing, where safety protocols are critical.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

Is process safety a good career?

Process Safety Management is a specialized field focused on preventing accidents and ensuring safe operations in industries like chemical, oil, and manufacturing. It involves risk assessment, safety protocols, and often requires certifications such as OSHA Process Safety Management (PSM) or API standards. Careers in this area are generally stable and in demand due to the importance of safety compliance and hazard mitigation.

What is a process safety manager?

A process safety manager is responsible for developing, implementing, and maintaining safety protocols to prevent accidents in industrial processes involving hazardous materials. They often oversee risk assessments, safety audits, and compliance with regulations such as OSHA and API standards, and typically require knowledge of process engineering and safety management systems.

What is the highest paying safety job?

The highest paying safety jobs often include roles such as Process Safety Management (PSM) Engineer or Director, which require advanced technical knowledge, certifications like Certified Safety Professional (CSP), and experience in industrial environments. These positions typically offer six-figure salaries due to their responsibility for preventing major accidents and ensuring regulatory compliance.
What are popular job titles related to Process Safety Management jobs in Spring, TX? For Process Safety Management jobs in Spring, TX, the most frequently searched job titles are:
What job categories do people searching Process Safety Management jobs in Spring, TX look for? The top searched job categories for Process Safety Management jobs in Spring, TX are:
What cities near Spring, TX are hiring for Process Safety Management jobs? Cities near Spring, TX with the most Process Safety Management job openings:
Infographic showing various Process Safety Management job openings in Spring, TX as of June 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $111,236 per year, or $53.5 per hour.

Process Safety Expert

Merck Group

The Woodlands, TX • On-site

$75K - $120K/yr

Full-time

Medical, Retirement, PTO

Posted 14 days ago


Job description

Work Location: The Woodlands, Texas
Shift:
Department: LS-SC-UWW The Woodlands
Hiring Manager: Carlos Martinez
This information is for internals only. Please do not share outside of the organization.
Your Role
The Regional or Site Process Safety Expert will support one or more sites with day-to-day Process safety program implementation and will report to the site/region operations. They will participate on the Life Science Process Safety Center of Excellence a subset of the LS Global EHS team responsible for the business level implementation of process safety corporate governance programs. As the Process Safety Resource, you will be responsible for implementing process safety programs at your assigned site(s) based on regulation and corporate governance direction. Key tasks include:
  • Develop compliance programs and site OPs for implementing process safety requirement
  • Maintain and track a list of process safety-related actions.
  • Prepare process safety deliverables for CapEx projects in line with corporate program requirements, including HAZOP-based Process Hazard Reviews and Pre-Startup Safety Reviews (PSSR).
  • Facilitate Process Hazard Analyses (PHAs).
  • Conduct or coordinate consequence modeling studies.
  • Provide technical expertise in risk assessment, chemical reactivity, fire protection systems, and mechanical integrity.
  • Liaise with the LS Process Safety Center of Excellence (CoE) and participate in CoE meetings.
  • Contribute to LS Business Process Safety program development, including standards and tools.
  • Attend and lead process safety trainings and site initiatives developed by the CoE.
  • Limites travel to support other sites - Round Rock (near Austin), Temecula,CA, Carlsbad, CA, Lenexa, KS, The Woodlands,TX.

Who You Are
Minimum Qualifications
  • 2+ years experience implementing process safety programs
  • Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline.

Preferred Qualifications
  • Experience facilitating process hazard analyses
  • Travel between assigned sites as needed
  • Pre-employment screening needs
  • Wear PPE including but not limited to head, eye, hand, body and foot protection for 8hr shift
  • Safely work in an electrically classified area due to possible presence of flammable vapors or combustible dust.

Pay Range for this position: $75,300 - $120,700 annually
The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information click here.
EMDRSR
The Company is an Equal Employment Opportunity employer. No employee or applicant for employment will be discriminated against on the basis of race, color, religion, age, sex, sexual orientation, national origin, ancestry, disability, military or veteran status, genetic information, gender identity, transgender status, marital status, or any other classification protected by applicable federal, state, or local law. This policy of Equal Employment Opportunity applies to all policies and programs relating to recruitment and hiring, promotion, compensation, benefits, discipline, termination, and all other terms and conditions of employment. Any applicant or employee who believes they have been discriminated against by the Company or anyone acting on behalf of the Company must report any concerns to their Human Resources Business Partner, Legal, or Compliance immediately. The Company will not retaliate against any individual because they made a good faith report of discrimination.