1

Process Reliability Manager Jobs in Round Lake, IL

Flender unites the stability and process reliability of a global corporation with the customer ... Manage priorities in order to meet business needs. Minor Duties: * Confer with engineers or other ...

Manufacturing Process Engineer

Buffalo Grove, IL · On-site

$75K - $100K/yr

Managing equipment upgrades working closely with equipment OEM's. Through reliability reviews ... Independently executes the design of products/processes/equipment /systems/facilities using ...

... quality, reliability, and production efficiency.Collaborate effectively with production teams ... Oversee and manage the tool change control process, ensuring compliance with internal company ...

New

Order Processing Manager

Elgin, IL · On-site

$59K - $62K/yr

Risk factors (delays, customs, reliability) * Works with purchasing to ensure overseas vendors meet ... Process oriented, familiar with writing and implementing SOPs in regard to procurement * Experience ...

Supports the World Class Operations Management implementation as an active participant on teams and ... and reliability while reducing development time and costs. * Utilize technologies and platforms ...

Supports the World Class Operations Management implementation as an active participant on teams and ... and reliability while reducing development time and costs. * Utilize technologies and platforms ...

Knowledge: • Strong knowledge of engineering, maintenance, asset reliability and project management principles. • Understanding of reliability methodologies, Process Safety, Mechanical Integrity ...

Understanding of reliability methodologies, Process Safety, Mechanical Integrity and HSE ... Strong business, financial and project management skills. Good communication skills. Ability to ...

... management, expense reporting, and time-sensitive processes. * This position will ensure high ... Reliability and understanding that the role is almost exclusively operational with no client ...

Showing results 41-60

Process Reliability Manager information

See Round Lake, IL salary details

$59.5K

$112.7K

$161.6K

How much do process reliability manager jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process reliability manager in Round Lake, IL is $112,681.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,600.00 and $134,300.00 per year, depending on experience, location, and employer.

What is a process reliability manager?

A Process Reliability Manager is a professional responsible for ensuring that manufacturing or production processes operate efficiently, consistently, and with minimal downtime. They analyze process data, identify areas for improvement, and implement strategies to enhance equipment reliability and overall process performance. By collaborating with maintenance, engineering, and operations teams, they help reduce failures, optimize productivity, and maintain quality standards. Their work is crucial for minimizing costs and ensuring that production targets are met safely and reliably.

What are the key skills and qualifications needed to thrive as a process reliability manager, and why are they important?

To thrive as a Process Reliability Manager, you need a strong background in engineering, process optimization, and reliability analysis, often supported by a degree in engineering and experience in manufacturing or industrial settings. Familiarity with reliability-centered maintenance (RCM), root cause analysis tools, and data analysis software such as SAP or Maximo is typically required. Exceptional problem-solving, leadership, and communication skills help drive cross-functional teams and foster a culture of continuous improvement. These skills are crucial to ensure equipment reliability, minimize downtime, and optimize operational efficiency within complex production environments.

How does a process reliability manager typically collaborate with maintenance and production teams to achieve operational goals?

A Process Reliability Manager works closely with both maintenance and production teams to identify areas of improvement in equipment reliability and process efficiency. This often involves facilitating cross-functional meetings, analyzing downtime data, and implementing preventive maintenance strategies. Clear communication and teamwork are key, as the role requires aligning the objectives of different departments to minimize unplanned outages and optimize production output. By fostering a proactive culture and sharing best practices, the Process Reliability Manager helps ensure the plant operates smoothly and efficiently.

What is the difference between Process Reliability Manager vs Maintenance Engineer?

AspectProcess Reliability ManagerMaintenance Engineer
CertificationsReliability certifications, Six Sigma, PMPMechanical/Electrical certifications, HVAC, PLC certifications
Work EnvironmentManufacturing plants, industrial facilitiesFactories, equipment maintenance sites
Industry UsageFocus on reliability, uptime, and process optimizationFocus on equipment repair, preventive maintenance

The Process Reliability Manager primarily focuses on improving equipment reliability and process efficiency through data analysis and strategic planning. In contrast, Maintenance Engineers handle the hands-on repair and maintenance of machinery. Both roles are essential in manufacturing, but the Process Reliability Manager emphasizes proactive reliability strategies, while Maintenance Engineers focus on reactive and preventive maintenance tasks.

What cities near Round Lake, IL are hiring for Process Reliability Manager jobs?

Cities near Round Lake, IL with the most Process Reliability Manager job openings:

Infographic showing various Process Reliability Manager job openings in Round Lake, IL as of June 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 1% Temporary, 1% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $112,681 per year, or $54.2 per hour.

Quality Inspector

Flender

Elgin, IL • On-site

Full-time

Re-posted 12 days ago


Job description

Flender unites the stability and process reliability of a global corporation with the customer proximity and pragmatism of a medium-sized company, thus combining the best of both worlds.

Our customers value Flender as a reliable partner and a secure investment. All of our business relationships are based on trust, responsibility and traditional business ethics. In this spirit, we are excited to join with our customers our continued success in the next chapter of the Flender story.


Equal Employment Opportunity Statement
Flender is an Equal Opportunity and Affirmative Action Employer encouraging diversity in the workplace. All qualified applicants will receive consideration for employment without regard to their race, color, creed, religion, national origin, citizenship status, ancestry, sex, age, physical or mental disability, marital status, family responsibilities, pregnancy, genetic information, sexual orientation, gender expression, gender identity, transgender, sex stereotyping, protected veteran or military status, and other categories protected by federal, state or local law.
EEO is the Law:
Applicants and employees are protected under Federal law from discrimination.To learn more, Click here.

Job Description


Position Overview:

Flender, located in Elgin, IL is seeking a qualified and energetic Quality Inspector to focus primarily on its WIND aftermarket and secondary focus on its Industrial drives organization. The Inspector performs the inspection of mechanical components for industrial gear units, specifically components from dis-assembled units in preparation for rebuild/service for Wind Turbine and Industry unit repairs. The Inspector will also perform in process and final inspections of finished units along with ability to assist on incoming goods inspections.

Duties will also include supporting projects and initiatives to ensure optimal plant performance, efficiency, and safety.

Responsibilities:

Major Duties - Drive competencies in the following areas:

  • Perform inspection on main components of gearboxes and drive units.
  • Define damages on the inspected parts to give the proper disposition.
  • Gather detailed evidence of the damages to justify disposition.
  • Perform and interpret dimensional inspection reports.
  • Creation of formal inspection reports documenting the inspection findings.
  • Handle of specific software used for QA purposes.
  • Participates in problem solving to improve efficiency of inspections.
  • Contributes to the goal setting for specific projects, as required.
  • Maintain documentation compliant with the ISO regulations.
  • Support to production in Quality related issues.
  • Manage priorities in order to meet business needs.

Minor Duties:

  • Confer with engineers or other personnel to implement operating and other process procedures, assist in resolving system malfunctions, or provide technical information.
  • Participate in research that tests or analyzes the feasibility, design, operation, or performance of equipment, components, or systems.

Required and Preferred Knowledge/Skills, Education and Experience:

Experience working with cranes and focus on safe work practices.

Strong organizational skills

Possess a mid level technical knowledge and assembly with Gear Drives (Winergy and / or Multi-Brand)

Ability to analyze customer's technical specifications, mechanical drawings, dimensional tolerancing and data comprehension.

Excellent team player with ability to work independently and perform and prioritize multiple, simultaneous tasks while maintaining excellent customer service.

Excellent communications skills to effectively and accurately communicate with internal and external customers.

Proficient PC skills including Microsoft Office tools, Outlook, SAP (a plus), TeamCenter (a plus).

Some familiarity with ANSI, ISO, DIN and NEMA standards.

Experience with NDT Examination especially Dye Penetrant Testing and Ultrasound (UT) (preferred, but not required)

Position Description:

Inspect and document mechanical components for primarily Wind and secondary Industrial gear units, specifically components from dis-assembled units in preparation for rebuild/service for Wind Turbine and Industry unit repairs. Perform in process and final inspections of finished units along with ability to assist on incoming goods inspections. Duties will also include supporting projects and initiatives to ensure optimal plant performance, efficiency, and safety. Communicate results to support Customer repair needs by using an efficient utilization of resources. Interface with team members to support Project Manager(s), technical teams, division and product-line management. Promote maximum Customer satisfaction with the Flender's capabilities and potential, and Flender's equipment reliability and availability. Ensure the Customer's technical needs are adequately addressed.

Assist in providing root cause analysis support on all products (Winergy, Multi-Brand, and Industry units) to support field service technicians, in-house staff, certified service providers, OEMs and Customers.

Your contact person(s) for this job posting is/are:

AnnMarie Day

Flender is an Equal Opportunity and Affirmative Action Employer encouraging diversity in the workplace. All qualified applicants will receive consideration for employment without regard to their race, color, creed, religion, national origin, citizenship status, ancestry, sex, age, physical or mental disability unrelated to ability, marital status, family responsibilities, pregnancy, genetic information, sexual orientation, gender expression, gender identity, transgender, sex stereotyping, order of protection status, protected veteran or military status, or an unfavorable discharge from military service, and other categories protected by federal, state or local law.