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Process Reliability Manager Jobs in Round Lake, IL

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL · On-site

Oversee and manage the tool change control process, ensuring compliance with internal company ... reliability. * Mentor, train, and coach junior engineers and machine operators, providing guidance ...

New

QualiTest

#23183 - Site Reliability Engineer

Riverwoods, IL · On-site

$59.25 - $78.75/hr

Automate operational processes to reduce manual effort and improve system reliability. * Develop and enhance capacity planning and performance management capabilities. * Support disaster recovery (DR ...

New

CVS Health

Site Reliability Engineer

Northbrook, IL · On-site

$72K - $158K/yr

Manage cloud services including compute, storage, networking, and identity * Optimize ... deployment processes * Drive automation-first practices and continuous improvement initiatives

New

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL · On-site

Oversee and manage the tool change control process, ensuring compliance with internal company ... reliability. * Mentor, train, and coach junior engineers and machine operators, providing guidance ...

New

Combined Metals of Chicago

Process Engineer

Elgin, IL

$70K - $80K/hr

Decades of quality and reliability have made Combined Metals™ a chosen source in performance ... Create and manage trial processes for customers to develop new product lines. Communicate the ...

Combined Metals

Process Engineer

Elgin, IL · On-site

Decades of quality and reliability have made Combined Metals™ a chosen source in performance ... Create and manage trial processes for customers to develop new product lines. Communicate the ...

Abbott

Manufacturing Process Engineer

Buffalo Grove, IL

$75K - $100K/yr

Managing equipment upgrades working closely with equipment OEM's. Through reliability reviews ... Independently executes the design of products/processes/equipment /systems/facilities using ...

Abbott

Manufacturing Process Engineer

Buffalo Grove, IL · On-site

$75K - $100K/yr

... • Managing equipment upgrades working closely with equipment OEM's. • Through reliability ... processes/equipment /systems/facilities using standard engineering theories, concepts, and ...

Abbott

Manufacturing Process Engineer

Buffalo Grove, IL

$75K - $100K/yr

Managing equipment upgrades working closely with equipment OEM's. Through reliability reviews ... Independently executes the design of products/processes/equipment /systems/facilities using ...

Takeda

Process Engineering Team Lead

Round Lake, IL

$99K - $129K/yr

... Reliability Engineering, and Supply Chain for process, component, and equipment issues affecting ... Manage team priorities, resource allocation, performance expectations, and cross-functional ...

New

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Process Reliability Manager information

See Round Lake, IL salary details

$59.5K

$112.7K

$161.6K

How much do process reliability manager jobs pay per year?

As of Jul 19, 2026, the average yearly pay for process reliability manager in Round Lake, IL is $112,681.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,600.00 and $134,300.00 per year, depending on experience, location, and employer.

What is a Process Reliability Manager?

A Process Reliability Manager is a professional responsible for ensuring that manufacturing or production processes operate efficiently, consistently, and with minimal downtime. They analyze process data, identify areas for improvement, and implement strategies to enhance equipment reliability and overall process performance. By collaborating with maintenance, engineering, and operations teams, they help reduce failures, optimize productivity, and maintain quality standards. Their work is crucial for minimizing costs and ensuring that production targets are met safely and reliably.

What is the difference between Process Reliability Manager vs Maintenance Engineer?

AspectProcess Reliability ManagerMaintenance Engineer
CertificationsReliability certifications, Six Sigma, PMPMechanical/Electrical certifications, HVAC, PLC certifications
Work EnvironmentManufacturing plants, industrial facilitiesFactories, equipment maintenance sites
Industry UsageFocus on reliability, uptime, and process optimizationFocus on equipment repair, preventive maintenance

The Process Reliability Manager primarily focuses on improving equipment reliability and process efficiency through data analysis and strategic planning. In contrast, Maintenance Engineers handle the hands-on repair and maintenance of machinery. Both roles are essential in manufacturing, but the Process Reliability Manager emphasizes proactive reliability strategies, while Maintenance Engineers focus on reactive and preventive maintenance tasks.

How does a Process Reliability Manager typically collaborate with maintenance and production teams to achieve operational goals?

A Process Reliability Manager works closely with both maintenance and production teams to identify areas of improvement in equipment reliability and process efficiency. This often involves facilitating cross-functional meetings, analyzing downtime data, and implementing preventive maintenance strategies. Clear communication and teamwork are key, as the role requires aligning the objectives of different departments to minimize unplanned outages and optimize production output. By fostering a proactive culture and sharing best practices, the Process Reliability Manager helps ensure the plant operates smoothly and efficiently.

What are the key skills and qualifications needed to thrive as a Process Reliability Manager, and why are they important?

To thrive as a Process Reliability Manager, you need a strong background in engineering, process optimization, and reliability analysis, often supported by a degree in engineering and experience in manufacturing or industrial settings. Familiarity with reliability-centered maintenance (RCM), root cause analysis tools, and data analysis software such as SAP or Maximo is typically required. Exceptional problem-solving, leadership, and communication skills help drive cross-functional teams and foster a culture of continuous improvement. These skills are crucial to ensure equipment reliability, minimize downtime, and optimize operational efficiency within complex production environments.
What cities near Round Lake, IL are hiring for Process Reliability Manager jobs? Cities near Round Lake, IL with the most Process Reliability Manager job openings:
Process Reliability Manager jobs near you
Area Manufacturing Manager - Turbines

Area Manufacturing Manager - Turbines

Packaging Corporation of America

Lake Forest, IL • On-site

$129K - $185K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 19 days ago

Packaging Corporation Of America rating

7.7

Company rating: 7.7 out of 10

Based on 148 frontline employees who took The Breakroom Quiz

35th of 114 rated packaging manufacturers

Job description

As a Fortune 500 company, Packaging Corporation of America (PCA) is an ideas and solutions company. Our corrugated packaging business seeks to be the leader in helping our customers - large and small - package, transport and display products of all kinds. Our white paper business delivers Paper With Purpose by providing the highest level of customer service and operational excellence. We have approximately 15,000 team members in more than 100 locations in the United States that strive to meet the local needs of our customers. Our mission is to serve the needs of our customers, today and tomorrow, with products and services that exceed expectations for performance and environmental responsibility.
People • Customers • Trust
The Area Manufacturing Manager plays a critical role in partnering with the corporate Electrical Reliability and Turbine Technology team to ensure the reliability and continuous optimization of power distribution equipment across containerboard mills with a focus on gas and steam turbine maintenance and repair. This position collaborates closely with mill leadership, corporate electrical engineers, and reliability experts to drive initiatives that strengthen system performance and support operational excellence.
Principal Accountabilities:
  • Partner with colleagues in the group to implement and complete priorities for electrical power distribution with primary focus on reliability, maintenance, and troubleshooting.
  • Assist with technology implementation of major process/reliability improvements in all areas.
  • Lead electrical design efforts for capital projects including scope development, application sizing, detailed design, and functional specifications.
  • Provide construction, commissioning and startup support.
  • Assist in the development of Standards, Specifications, and Best Practices.
  • Provide Mill technical support for the troubleshooting of electrical equipment failures involving electrical power distribution systems.
  • Troubleshoot turbine operations, dismantling and inspection of turbines and ancillary parts, reassembly of turbines with proper set up and clearance dimensions.
  • Provide oversite and direction to mill and contract personnel.
  • Manage budgets and inventory of spare parts.

Requirements:
  • Degree in Electrical Engineering or relevant industry experience.
  • Minimum of five years' experience in the electrical industry supporting pulp/paper industry.
  • Strong Troubleshooting Skills - Safe Electrical Work Practices must be followed.
  • Strong knowledge of NFPA 70E and NEC requirements.
  • Working knowledge of Microsoft Excel, Word, Power Point, Outlook and CAD required.
  • Strong verbal and communication skills.
  • Must be able to travel over 75% of the time.

Preferred Skills:
  • Experience in project management preferred
  • Working knowledge of SKM power system analysis preferred.
  • Must have a strong background with medium voltage switchgear and motors.

COMPENSATION AND BENEFITS
  • Starting salary range for position: $129,500-$185,000
  • Bonus: Annual - Based upon individual contribution and overall, Company performance.
  • Paid Vacation: Three (3) weeks per calendar year. Pro-rata Vacation during the initial year of hire based upon start date within the calendar year.
  • Paid Holidays.
  • Within the first 30 days of employment, an employee (and their dependents) is eligible to enroll in certain benefit coverages -- medical, dental, and vision - and are automatically enrolled in life, AD&D, and disability coverages.
  • Upon hire, an employee is automatically enrolled in the 401k plan. The plan offers both pre-tax and Roth contribution options along with employer provided matching contributions
  • Disclaimer: The Compensation and Benefits information in this posting represents PCA's good faith and reasonable estimate of what it may pay for this position. The Company reserves the right to modify this information at any time, subject to applicable law.

PCA is an Equal Opportunity Employer
Qualified Applicants must apply at careers.packagingcorp.com to be considered.
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