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Process Engineering Manager Jobs in Crystal Lake, IL

... Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing technical support in the development, implementation and maintenance of ...

Process Engineer

Buffalo Grove, IL · On-site

$96.40K - $132.50K/yr

... Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing technical support in the development, implementation and maintenance of ...

This is a "hands on" engineering position responsible for leading the development, installation ... Manage multiple programs with continuous collaboration with the project teams. * Investigate and ...

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The manager of manufacturing engineering position oversees the development and implementation of manufacturing processes to maintain proper product functionality as well as cost efficiency; ensures ...

Provide specific engineering details for the customer quote request process including: Line Layouts ... Leading site implementations across Operations Systems (e.g. technical improvements), Management ...

Process Engineer

Waukegan, IL · On-site

$28.80 - $43.20/hr

Provide specific engineering details for the customer quote request process including: Line Layouts ... Leading site implementations across Operations Systems (e.g. technical improvements), Management ...

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Process Engineering Manager information

See Crystal Lake, IL salary details

$20.4K

$118.8K

$184.7K

How much do process engineering manager jobs pay per year?

As of May 28, 2026, the average yearly pay for process engineering manager in Crystal Lake, IL is $118,763.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,600.00 and $140,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Engineering Manager, and why are they important?

To thrive as a Process Engineering Manager, you need a solid background in engineering principles, process optimization, and project management, typically supported by a bachelor’s or master’s degree in engineering and relevant experience. Familiarity with Six Sigma, Lean Manufacturing, CAD software, and process simulation tools, as well as certifications like PMP or Six Sigma Black Belt, is often required. Strong leadership, problem-solving, and communication skills help drive continuous improvement and effective team collaboration. These competencies are crucial for enhancing productivity, ensuring quality, and leading successful engineering projects within complex manufacturing environments.

What are some common challenges faced by Process Engineering Managers when leading cross-functional projects?

Process Engineering Managers often encounter challenges such as aligning the priorities of different departments, managing resource constraints, and ensuring clear communication across teams. Navigating varying technical backgrounds and expectations requires strong leadership and problem-solving skills. Building consensus around process improvements and balancing short-term production goals with long-term process optimization are also key aspects of the role. Effective collaboration, adaptability, and proactive stakeholder engagement help overcome these challenges.

What does a Process Engineering Manager do?

A Process Engineering Manager oversees the design, implementation, and optimization of manufacturing or production processes within an organization. They lead a team of engineers to improve efficiency, quality, and safety in production methods. Their responsibilities include analyzing workflow, implementing process improvements, managing projects, and ensuring compliance with industry standards. Process Engineering Managers also collaborate with other departments to support product development and cost reduction initiatives.

What is the difference between Process Engineering Manager vs Process Engineer?

AspectProcess Engineering ManagerProcess Engineer
ResponsibilitiesOversees process development, manages teams, and ensures project successDesigns, tests, and implements manufacturing processes
Required CredentialsBachelor's or Master's in Engineering, often with experience in managementBachelor's in Engineering or related field
Work EnvironmentLeadership roles in manufacturing or chemical plantsHands-on process design and optimization in production settings
Industry UsageCommon in manufacturing, chemical, and oil & gas industriesFound across similar industries, focusing on process development

The Process Engineering Manager typically leads teams and manages projects, requiring leadership skills and experience, while the Process Engineer focuses on designing and optimizing processes. Both roles are essential in manufacturing industries and often share educational backgrounds, but differ in scope and responsibilities.

What are popular job titles related to Process Engineering Manager jobs in Crystal Lake, IL? For Process Engineering Manager jobs in Crystal Lake, IL, the most frequently searched job titles are:
What cities near Crystal Lake, IL are hiring for Process Engineering Manager jobs? Cities near Crystal Lake, IL with the most Process Engineering Manager job openings:
Infographic showing various Process Engineering Manager job openings in Crystal Lake, IL as of May 2026, with employment types broken down into 63% Full Time, 30% Part Time, 2% Temporary, 3% Contract, and 2% Nights. Highlights an 94% Physical, 1% Hybrid, and 5% Remote job distribution, with an average salary of $118,763 per year, or $57.1 per hour.
Process Engineer

Process Engineer

Flex

Buffalo Grove, IL

$96.40K - $132.50K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago


Job description

Job Posting Start Date 04-01-2026 Job Posting End DateFlex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world.A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.Job Summary

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing technical support in the development, implementation and maintenance of manufacturing systems per project requirements.

Responsibilities:

  • Define and implement manufacturing systems appropriate for customer applications.
  • Support manufacturing KPIs such as OEE, Yield, Scrap and Downtime.
  • Establish and improve robust, repeatable, and reproducible process parameters.
  • Capability to independently or together with other engineering stakeholders identify root causes of failures in the manufacturing process.
  • Advanced troubleshooting of complex mechanical issues with high-speed automated manufacturing equipment.
  • Provide equipment maintenance and repair support as required.
  • Understanding the manufacturing process, technologies, techniques, and the product.
  • Support creation and implementation of engineering change orders (ECOs).
  • Develop, implement, and take ownership of process control methodologies.
  • Participate in activities pertaining to cycle time and process improvements.
  • Implement statistical process analysis on new and existing products.
  • Develop and maintain process documentation.
  • Assist in the development of training and provide training to production personnel.
  • Define, Implement, and evaluate proposed design updates and processes.
  • Develop, evaluate, and improve manufacturing methods.
  • Create work instructions and coordinate training for facilities and production personnel.
  • Coordinate/participate in pFMEA of manufacturing processes
  • Apply statistical methods to estimate future manufacturing requirements and potential.

Qualifications:

  • B.S. in Mechanical/Industrial/Manufacturing Engineering with a minimum of 6 years' experience in related field.
  • Minimum 2 years of experience working in a medical manufacturing or other highly regulated manufacturing environment.
  • Industrial/Manufacturing Engineering experience working in high-volume assembly processes.
  • Knowledge of automated equipment systems and tools - robotics, vision, material handling/part feeding systems, conveyors, ultrasonic welding, foil sealing, HMI/PLC controls.
  • Travel required - 5%

MF15

What you'll receive for the great work you provide:

  • Full range of medical, dental, and vision plans
  • Life Insurance
  • Short-term and Long-term Disability
  • Matching 401(k) Contributions
  • Vacation and Paid Sick Time
  • Tuition Reimbursement
Pay Range (Applicable to Illinois)$96,400.00 USD - $132,500.00 USDAnnualJob CategoryProduction Engineering

Is Sponsorship Available?

NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email accessibility@flex.com and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).

Flex Personnel logo

About Flex Personnel

Sourced by ZipRecruiter

The Flex Team is made up of Staffing Industry experts committed to serving the needs of businesses and workers by bringing people together. We are guided by our Core values Integrity, Courtesy, and Respect. At Flex we bring Businesses and People together. We carefully assess both the needs of our Business clients and the complete profiles of each candidate, and then make the connections we believe will be most mutually beneficial. With offices in select markets throughout the Country, We are continually expanding our industry reach nationwide.

Industry

Recruiting and staffing services

Company size

11 - 50 Employees

Headquarters location

Dallas, TX, US

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