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Process Engineer Process Engineer Jobs in Illinois

Process Engineer Location : Northwestern Suburbs of Chicago, IL - McHenry, IL Full Time Permanent Salary range: $100,000 - $125,000 I am looking for an experienced Process Engineer to support ...

Process Engineer

Libertyville, IL · On-site

$120K - $145K/yr

Process Engineer (Injection Molding) Location : Libertyville, IL Pay : $120,000 - $145,000/yr Position Overview We are seeking a hands-on Injection Molding Process Engineer to support and optimize ...

Process Engineer

Wheeling, IL · On-site

$75K - $94K/yr

The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...

Process Engineer

Wheeling, IL · On-site

$75K - $94K/yr

The Process Engineer will develop and define the support system for the production and finishing department, including troubleshooting equipment and tooling issues, researching new processes and ...

The Quality Engineer is responsible for maintaining and improving quality processes throughout production. This includes managing corrective actions, investigating complaints, conducting quality ...

$30K - $80K/yr

The Quality Engineer is responsible for maintaining and improving quality processes throughout production. This includes managing corrective actions, investigating complaints, conducting quality ...

Process Engineer

Saint Charles, IL · On-site

$100K - $120K/yr

Process Engineer Location: St. Charles, IL 60174 ** Must be a U.S. Citizen and currently based in the St. Charles, IL market. Out-of-area applicants will not be considered. ** You don't just keep the ...

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Process Engineer

Buffalo Grove, IL · On-site

$96K - $132K/yr

Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...

Process Engineer

Buffalo Grove, IL · On-site

$96K - $132K/yr

Job Summary The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by ...

Join Our Team as a Process Engineer at Johnson Electric! Location: [Vandalia, OH] (onsite) Vacancy Type: Existing position As our next Process Engineer , you'll be at the forefront of developing ...

New

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

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Process Engineer Process Engineer information

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant degree and sometimes PE certification. Familiarity with tools like AutoCAD, process simulation software (such as Aspen Plus or HYSYS), and Six Sigma methodologies is typically required. Strong problem-solving abilities, analytical thinking, and effective communication skills help you collaborate across departments and drive process improvements. These capabilities are crucial for optimizing production, ensuring safety, and achieving operational efficiency in manufacturing or industrial settings.

What is the difference between Process Engineer Process Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer
CredentialsBachelor's in Engineering or related field, certifications like Six Sigma often preferredBachelor's degree in Chemical, Mechanical, or Industrial Engineering; certifications like Six Sigma are common
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial settings, plant floors, or process development departments
Industry UsageManufacturing, chemical, oil & gas, pharmaceuticalsSimilar industries, often overlapping in chemical, manufacturing, and energy sectors

Both roles focus on optimizing manufacturing processes, ensuring safety, and improving efficiency. They often share similar qualifications and work environments, making them closely related in the industry.

What are some common challenges a Process Engineer might face when implementing process improvements in a manufacturing environment?

Process Engineers often encounter resistance to change from team members who are accustomed to existing workflows. Additionally, they must balance cost constraints with the need for efficiency and quality improvements. Coordinating across departments—such as production, quality assurance, and maintenance—can present communication challenges, requiring strong collaboration skills. Successful Process Engineers address these issues by engaging stakeholders early, clearly communicating the benefits of changes, and using data-driven approaches to demonstrate positive outcomes.

What are Process Engineers?

Process Engineers are professionals who design, implement, control, and optimize industrial processes, often within manufacturing or chemical plants. They work to improve efficiency, safety, and quality by analyzing workflows and modifying equipment or systems. Process Engineers commonly collaborate with other engineers and technicians to troubleshoot problems and develop solutions that enhance production. Their work is critical for ensuring that operations run smoothly, cost-effectively, and in compliance with safety and environmental standards.
What job categories do people searching Process Engineer Process Engineer jobs in Illinois look for? The top searched job categories for Process Engineer Process Engineer jobs in Illinois are:
What cities in Illinois are hiring for Process Engineer Process Engineer jobs? Cities in Illinois with the most Process Engineer Process Engineer job openings:
Process Engineer

$100K - $125K/yr

Full-time

Posted 3 days ago

Be an early applicant


Job description

Position: Process Engineer
Location: Northwestern Suburbs of Chicago, IL - McHenry, IL
Full Time Permanent
Salary range: $100,000 - $125,000

I am looking for an experienced Process Engineer to support manufacturing operations, process improvement initiatives, new product introductions, and engineering projects within a fast-paced manufacturing environment.

In this role you will work closely with Operations, Quality, and Engineering teams to improve manufacturing processes, reduce waste, increase efficiency, support validation activities, and drive continuous improvement efforts throughout the facility.

Overview of Responsibilities
  • Lead and manage multiple engineering projects simultaneously.
  • Identify and implement process improvements to increase efficiency, quality, and throughput.
  • Analyze manufacturing data and develop solutions to improve process performance.
  • Support new product introductions and process implementation activities.
  • Develop and execute process studies, validations, and continuous improvement projects.
  • Perform root cause analysis and support corrective and preventive actions.
  • Create and maintain engineering documentation, specifications, procedures, and technical records.
  • Conduct risk assessments and support change management activities.
  • Utilize statistical tools and data analysis to drive decision-making and process improvements.
  • Partner with cross-functional teams including Production, Quality, Maintenance, and Leadership to achieve operational goals.
  • Support efforts to reduce scrap, downtime, and manufacturing costs while improving product quality.
QUALIFICATIONS
  • Bachelor's degree in Engineering, but equivalent experience will be considered.
  • 8+ years of experience in Process Engineering, Manufacturing Engineering, Quality Engineering, or a related technical role within a manufacturing environment.
  • Strong background in process improvement and continuous improvement methodologies.
  • Experience with process validation activities, including IQ/OQ/PQ and DOE preferred.
  • Proficiency with Microsoft Office and statistical analysis software such as Minitab.
  • Strong project management, analytical, and problem-solving skills.
  • Excellent communication skills and the ability to work effectively across multiple departments.
  • Six Sigma or Lean Manufacturing training/certification.
  • Experience with CAD software such as SolidWorks.
  • Experience supporting quality systems, CAPA investigations, and process capability improvements.
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