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Process Engineer Process Engineer Jobs in Hoffman Estates, IL

Process Engineer

Mchenry, IL · On-site

$100K - $125K/yr

Process Engineer Location : Northwestern Suburbs of Chicago, IL - McHenry, IL Full Time Permanent Salary range: $100,000 - $125,000 I am looking for an experienced Process Engineer to support ...

Process Engineer

Mchenry, IL · On-site

$100K - $125K/yr

Process Engineer Location : Northwestern Suburbs of Chicago, IL - McHenry, IL Full Time Permanent Salary range: $100,000 - $125,000 I am looking for an experienced Process Engineer to support ...

Process Engineer Location : Chicago, IL 60639 Shift/Schedule : Monday-Friday | 1st Shift | On-Site Pay : $85k-$100k Hire Type: Direct Hire Benefits: A comprehensive benefits package is offered ...

New

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Position Summary The Process Engineer is responsible for standardizing global manufacturing processes, driving continuous improvement, and ensuring operational excellence across extrusion, blending ...

New

The Process Engineer assists plant leadership and works collaboratively with all other departments to maintain the flow of work in the process molding lines, ensuring customer products are being ...

Position Summary The Process Engineer is responsible for standardizing global manufacturing processes, driving continuous improvement, and ensuring operational excellence across extrusion, blending ...

The Process Engineer assists plant leadership and works collaboratively with all other departments to maintain the flow of work in the process molding lines, ensuring customer products are being ...

Process Engineer

Elk Grove Village, IL · On-site

$110K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Engineer III Process

Downers Grove, IL · On-site

$106K - $149K/yr

The Process Engineer III will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Engineer II Process

Downers Grove, IL · On-site

$84K - $119K/yr

The Process Engineer II will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Engineer III Process

Downers Grove, IL · On-site

$106K - $149K/yr

The Process Engineer III will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.

Spend time on production lines developing deep understanding of all equipment and process flow * Execute plant priorities established by CI and Engineering Manager * Execute capital projects that ...

This person will be the plant's main process engineering expert. Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. Provide technical advice ...

This person will be the plant's main process engineering expert. • Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant. • Provide technical advice ...

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Showing results 1-20

Process Engineer Process Engineer information

See Hoffman Estates, IL salary details

$48.6K

$90.4K

$139.9K

How much do process engineer process engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for process engineer process engineer in Hoffman Estates, IL is $90,358.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,200.00 and $101,100.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant degree and sometimes PE certification. Familiarity with tools like AutoCAD, process simulation software (such as Aspen Plus or HYSYS), and Six Sigma methodologies is typically required. Strong problem-solving abilities, analytical thinking, and effective communication skills help you collaborate across departments and drive process improvements. These capabilities are crucial for optimizing production, ensuring safety, and achieving operational efficiency in manufacturing or industrial settings.

What is the difference between Process Engineer Process Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer
CredentialsBachelor's in Engineering or related field, certifications like Six Sigma often preferredBachelor's degree in Chemical, Mechanical, or Industrial Engineering; certifications like Six Sigma are common
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial settings, plant floors, or process development departments
Industry UsageManufacturing, chemical, oil & gas, pharmaceuticalsSimilar industries, often overlapping in chemical, manufacturing, and energy sectors

Both roles focus on optimizing manufacturing processes, ensuring safety, and improving efficiency. They often share similar qualifications and work environments, making them closely related in the industry.

What are some common challenges a Process Engineer might face when implementing process improvements in a manufacturing environment?

Process Engineers often encounter resistance to change from team members who are accustomed to existing workflows. Additionally, they must balance cost constraints with the need for efficiency and quality improvements. Coordinating across departments—such as production, quality assurance, and maintenance—can present communication challenges, requiring strong collaboration skills. Successful Process Engineers address these issues by engaging stakeholders early, clearly communicating the benefits of changes, and using data-driven approaches to demonstrate positive outcomes.

What are Process Engineers?

Process Engineers are professionals who design, implement, control, and optimize industrial processes, often within manufacturing or chemical plants. They work to improve efficiency, safety, and quality by analyzing workflows and modifying equipment or systems. Process Engineers commonly collaborate with other engineers and technicians to troubleshoot problems and develop solutions that enhance production. Their work is critical for ensuring that operations run smoothly, cost-effectively, and in compliance with safety and environmental standards.
What are popular job titles related to Process Engineer Process Engineer jobs in Hoffman Estates, IL? For Process Engineer Process Engineer jobs in Hoffman Estates, IL, the most frequently searched job titles are:
What job categories do people searching Process Engineer Process Engineer jobs in Hoffman Estates, IL look for? The top searched job categories for Process Engineer Process Engineer jobs in Hoffman Estates, IL are:
What cities near Hoffman Estates, IL are hiring for Process Engineer Process Engineer jobs? Cities near Hoffman Estates, IL with the most Process Engineer Process Engineer job openings:
Process Engineer

$100K - $125K/yr

Other

Posted 29 days ago


Job description

Position: Process Engineer

Location: Northwestern Suburbs of Chicago, IL - McHenry, IL

Full Time Permanent

Salary range: $100,000 - $125,000


I am looking for an experienced Process Engineer to support manufacturing operations, process improvement initiatives, new product introductions, and engineering projects within a fast-paced manufacturing environment.


In this role you will work closely with Operations, Quality, and Engineering teams to improve manufacturing processes, reduce waste, increase efficiency, support validation activities, and drive continuous improvement efforts throughout the facility.


Overview of Responsibilities

  • Lead and manage multiple engineering projects simultaneously.
  • Identify and implement process improvements to increase efficiency, quality, and throughput.
  • Analyze manufacturing data and develop solutions to improve process performance.
  • Support new product introductions and process implementation activities.
  • Develop and execute process studies, validations, and continuous improvement projects.
  • Perform root cause analysis and support corrective and preventive actions.
  • Create and maintain engineering documentation, specifications, procedures, and technical records.
  • Conduct risk assessments and support change management activities.
  • Utilize statistical tools and data analysis to drive decision-making and process improvements.
  • Partner with cross-functional teams including Production, Quality, Maintenance, and Leadership to achieve operational goals.
  • Support efforts to reduce scrap, downtime, and manufacturing costs while improving product quality.


QUALIFICATIONS

  • Bachelor's degree in Engineering, but equivalent experience will be considered.
  • 8+ years of experience in Process Engineering, Manufacturing Engineering, Quality Engineering, or a related technical role within a manufacturing environment.
  • Strong background in process improvement and continuous improvement methodologies.
  • Experience with process validation activities, including IQ/OQ/PQ and DOE preferred.
  • Proficiency with Microsoft Office and statistical analysis software such as Minitab.
  • Strong project management, analytical, and problem-solving skills.
  • Excellent communication skills and the ability to work effectively across multiple departments.
  • Six Sigma or Lean Manufacturing training/certification.
  • Experience with CAD software such as SolidWorks.
  • Experience supporting quality systems, CAPA investigations, and process capability improvements.


Sterling has helped build careers for thousands of professionals like yourself. Our expert recruiters support you at every step in the process and as a Best of Staffing company, Sterling provides exciting work with exceptional employers across the U.S.


Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.