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Process Engineer Plastics Extrusion Thermoforming Jobs

Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: • Blown Film Extrusion Experience • A Bachelor's Degree in a relevant field (preferred). • 5+ ...

... extrusion blow molding, thermoforming, or other plastic processing technologies. * Drive continuous ... Demonstrated engineering leadership experience, including supervising, coaching, and developing ...

$120K - $130K/yr

... extrusion blow molding, thermoforming, or other plastic processing technologies. * Drive continuous ... Demonstrated engineering leadership experience, including supervising, coaching, and developing ...

Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers. * Lead new tooling development process ...

Overview The Thermoforming/Extrusion Operator works at the direction of the Production Senior Lead ... Experience in Plastics Thermoforming is required. To review the full , click below: Thermoforming ...

Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers. * Lead new tooling development process ...

ADDITIONAL QUALIFICATIONS: (Preferred qualifications) Experience with plastics extrusion ... KEY RESPONSIBILITIES: The Process Engineer is responsible for direct support of various ...

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Process Engineer Plastics Extrusion Thermoforming information

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$49.5K

$92K

$142.5K

How much do process engineer plastics extrusion thermoforming jobs pay per year?

As of Sep 14, 2026, the average yearly pay for process engineer plastics extrusion thermoforming in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a process engineer plastics extrusion thermoforming do?

A Process Engineer specializing in Plastics Extrusion and Thermoforming is responsible for designing, optimizing, and troubleshooting manufacturing processes that shape plastic materials into products using extrusion and thermoforming techniques. They work to improve efficiency, product quality, and safety in the production line. Their duties often include developing process parameters, evaluating machinery performance, and implementing continuous improvement projects to reduce waste and increase productivity.

What are the key skills and qualifications needed to thrive as a process engineer plastics extrusion thermoforming?

To thrive as a Process Engineer in Plastics Extrusion and Thermoforming, you need a solid background in chemical, mechanical, or plastics engineering, along with experience in polymer processing and manufacturing environments. Familiarity with CAD software, process simulation tools, and quality control systems, as well as knowledge of relevant certifications like Six Sigma or Lean Manufacturing, is crucial. Strong analytical thinking, problem-solving abilities, and effective communication help you optimize processes and collaborate with cross-functional teams. These skills are essential for improving product quality, increasing efficiency, and ensuring safe, cost-effective manufacturing operations.

What are some typical challenges process engineers face in plastics extrusion and thermoforming, and how can they be addressed?

Process Engineers in plastics extrusion and thermoforming often encounter challenges such as maintaining consistent product quality, optimizing production efficiency, and minimizing material waste. These issues can stem from equipment variability, raw material inconsistencies, and the need for precise temperature and pressure control. To address these challenges, engineers frequently utilize process monitoring tools, conduct regular machine maintenance, and collaborate closely with operators and quality assurance teams. Staying up to date with technological advancements and continuous process improvement methods also helps in overcoming operational hurdles.

What are popular job titles related to Process Engineer Plastics Extrusion Thermoforming jobs?

For Process Engineer Plastics Extrusion Thermoforming jobs, the most frequently searched job titles are:

Infographic showing various Process Engineer Plastics Extrusion Thermoforming job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Extrusion Process Technician

Bedford Park, IL • On-site

Novolex Corporate
Plastics Packaging Film and Sheet (including Laminated) Manufacturing • 10K+ employees

$37.31 - $47.97/hr

Full-time

Medical, Dental, Vision, Retirement

Re-posted 9 days ago


Novolex rating

7.0

Company rating: 7.0 out of 10

Based on 105 frontline employees who took The Breakroom Quiz


Job description

Extrusion Process Technician| Bedford Park | HIRING IMMEDIATELY

Pactiv Evergreen is seeking a self-motivated, solutions oriented Process Technician to join our manufacturing facility in Bedford Park, IL.

The Process Technician is responsible for working with shift Operators and Process Engineer to resolve ongoing problems, supporting set-up and changeovers in bringing lines into production, and working to maintain accurate and up-to-date process sheets. Communicates information clearly and accurately to best sustain process improvements and the resolution of process interruptions. Leads efforts on the production floor to develop improved process capabilities by reviewing data, contributing to programs, looking at new technologies, and leading a team of skilled Operators.

Incentives:

  • Pay: competitive starting pay rate based on experience and qualifications*
  • Pay:Paid Weekly
  • Benefits: comprehensive benefits package (see further details below)
  • Opportunity: career growth and promotions from within, annual & skills-based wage increases*
  • Add extra money in your pocket by referring friends and family!

Available Shifts:

  • 12-hour shifts with EVERY OTHER WEEKEND OFF
  • 2-2-3-2-2-3 rotating schedule
  • **Shifts: 7PM to 7AM

**

  • Paid Weekly
  • $37.31-$47.97

Benefits

  • Medical, Dental, Vision
  • Prescription drug coverage
  • 401K with a company match
  • New Hire Wellness Bonus (see plan details)
  • Healthcare and Dependent day care flexible spending accounts
  • Corporate discounts

How to Apply:

  • Career portal link: Login (icims.com)
  • Quick apply option: text "PTVE" to 97211

Our Social Responsibility platform features a robust, employee-led Give Back program, which includes a matching gifts plan, community grants initiative, and our annual Company-wide Month of Action campaign. With each of these initiatives, our employees are empowered and equipped to give back to their communities and support the non-profits important to them and their families. Through our Give Back program, we own our commitment to Social Responsibility and live our purpose of Packaging a Better Future.

Position Responsibilities:

The Hourly Process Tech will guide the overall team’s mission in productivity, safety, quality, operations, continuous improvement and team effectiveness.

Essential Duties and Responsibilities:

  • Assist with performing changeovers with minimal downtime
  • Ensure all products are running at standard production rate for assigned shift
  • Update, review and provide recommendations to plant Process Engineer for process sheet updates
  • Develop, implement and execute programs to improve overall product quality and line efficiencies.
  • Ability to operate and troubleshoot processes and equipment at an elevated level to resolve complex issues with supporting plant maintenance, automation, and tooling teams

Technical Knowledge:

  • Process expert in the areas of sheet extrusion, forming and trimming of thermoformed products.

  • Good understanding of mechanical and electrical principles and applications.

  • Ability to operate thermoforming and extrusion equipment.

  • Demonstrates knowledge of company specific product, material and/or production technological methods and procedures, and capabilities of machines and equipment in manufacturing facilities.

  • Demonstrates advanced mechanical aptitude and abilities.

  • Demonstrates ability to troubleshoot and efficiently identify appropriate course of action through leverage problem solving activities.

Safety:

  • Demonstrated ability to comply with all Company policies and procedures and to uphold, support and exemplify the safety programs and standards.

Required Qualifications:

  • Minimum 5 years relevant experience (or similar combination of education and experience).
  • Experience in plastics processing, including forming and extrusion required
  • Experience working with machinery
  • Understanding of tooling, machining, material flow practices for extrusion and thermoforming
  • Strong interpersonal skills to be able to train, communicate, and lead effectively
  • Ability to work a 12 hours COP shift

Preferred Qualifications:

  • Two or four year technical degree or certification
  • Project team coordinator experience
  • Experience with FEA (finite element analysis) and quality gauges to support a zero part defect environment.

Pactiv Evergreen is now a part of Novolex. Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries, including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Our innovative product portfolio is designed to meet the diverse needs of businesses worldwide and the millions of customers they serve. Through continuous investment in research and development, we are committed to engineering more sustainable choices for the future. Our extensive manufacturing network spans North America and Europe, including two world-class plastic film recycling centers. Discover more about Novolex, our 20,000+ family members and our commitment to innovation and sustainability at www.novolex.com.

Located 16 miles south west of Chicago, Bedford Park is a village in Cook County, Illinois. The population was 580 at the 2010 census. Bedford Park consists of a small residential area and vast amounts of heavy industry sprawling to the east and a small amount to the west.

The plant was built in 1987, manufactures portion cups lids, coffee lids, and cold cup lids, and has approximately 250 employees.

Pactiv Evergreen is committed to a diverse and inclusive workforce. Pactiv Evergreen is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, sex (including pregnancy), sexual orientation, religion, creed, age national origin, physical or mental disability, genetic information, gender identity and/or expression, marital status, veteran status or other characteristics or statuses protected by law. For individuals with disabilities who would like to request an accommodation, pleasecall (847) 482-4320 or email TalentHelp@Pactiv.com.

All information will be kept confidential according to EEO guidelines and applicable laws.

Pactiv Evergreen employees are subject to post-hire drug and alcohol testing in accordance with company policies.

Pactiv Evergreen is a drug-free workplace. Candidates are subject to a drug test (excluding THC*/marijuana/cannabis) and background check at the time of offer.

*THC testing ONLY when such testing is required by law

You should be proficient in:

  • Mechanical Troubleshooting Skills
  • Plastic Extrusion Experience
  • Tool/Die/Mold Setup Experience
  • Blueprint Reading

Machines & technologies you'll use:

  • Extrusion Machine
  • Thermoforming Machine
ID:qnkTyx

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