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Process Engineer Plastics Extrusion Thermoforming Jobs

C & J Industries Inc

Process Engineer

Meadville, PA · On-site

We are seeking a skilled and detail-oriented Process Engineer to join our dynamic team in the ... plastics processing techniques such as injection molding, extrusion, blow molding, or thermoforming ...

Midland-Marvel Recruiters

Plastics Engineer

Austin, TX · On-site

$140K - $160K/yr

At least 7 years of Plastics Engineering and / Process Engineering is a must. Experience in plastics extrusion, stretch film, blown film, cast film, or Bopp / Opp film is a must. Experience in ...

Spartech

Senior Process Engineer (REQ865)

Saint Louis, MO · Remote

$106K - $137K/yr

Senior Process Engineer Maryland Heights, MO Spartech offers a competitive salary, incentives, and ... Experience with injection molding, extrusion, thermoforming, blow molding, or related plastics ...

Spartech

Senior Process Engineer (REQ865)

Maryland Heights, MO · On-site

$100K - $130K/yr

Senior Process Engineer Maryland Heights, MO Spartech offers a competitive salary, incentives, and ... Experience with injection molding, extrusion, thermoforming, blow molding, or related plastics ...

Spartech

Senior Process Engineer (REQ865)

Saint Louis, MO · On-site +1

$98K - $127K/yr

Senior Process Engineer Maryland Heights, MO Spartech offers a competitive salary, incentives, and ... Experience with injection molding, extrusion, thermoforming, blow molding, or related plastics ...

Novolex

Thermoforming - Process Technician

Bridgeview, IL · On-site

$38.81 - $49.89/hr

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

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Process Engineer Plastics Extrusion Thermoforming information

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How much do process engineer plastics extrusion thermoforming jobs pay per year?

As of Sep 13, 2026, the average yearly pay for process engineer plastics extrusion thermoforming in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a process engineer plastics extrusion thermoforming do?

A Process Engineer specializing in Plastics Extrusion and Thermoforming is responsible for designing, optimizing, and troubleshooting manufacturing processes that shape plastic materials into products using extrusion and thermoforming techniques. They work to improve efficiency, product quality, and safety in the production line. Their duties often include developing process parameters, evaluating machinery performance, and implementing continuous improvement projects to reduce waste and increase productivity.

What are the key skills and qualifications needed to thrive as a process engineer plastics extrusion thermoforming?

To thrive as a Process Engineer in Plastics Extrusion and Thermoforming, you need a solid background in chemical, mechanical, or plastics engineering, along with experience in polymer processing and manufacturing environments. Familiarity with CAD software, process simulation tools, and quality control systems, as well as knowledge of relevant certifications like Six Sigma or Lean Manufacturing, is crucial. Strong analytical thinking, problem-solving abilities, and effective communication help you optimize processes and collaborate with cross-functional teams. These skills are essential for improving product quality, increasing efficiency, and ensuring safe, cost-effective manufacturing operations.

What are some typical challenges process engineers face in plastics extrusion and thermoforming, and how can they be addressed?

Process Engineers in plastics extrusion and thermoforming often encounter challenges such as maintaining consistent product quality, optimizing production efficiency, and minimizing material waste. These issues can stem from equipment variability, raw material inconsistencies, and the need for precise temperature and pressure control. To address these challenges, engineers frequently utilize process monitoring tools, conduct regular machine maintenance, and collaborate closely with operators and quality assurance teams. Staying up to date with technological advancements and continuous process improvement methods also helps in overcoming operational hurdles.

What are popular job titles related to Process Engineer Plastics Extrusion Thermoforming jobs?

For Process Engineer Plastics Extrusion Thermoforming jobs, the most frequently searched job titles are:

Infographic showing various Process Engineer Plastics Extrusion Thermoforming job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Product Development Engineer - Thermoforming

Neenah, WI • On-site

Amcor plc
See more jobs at Amcor plcexternal

Full-time

Re-posted 27 days ago

Job description

Role Summary: As a member of AFNA's R&D team, you will support new product launches for thermoformed products across the MPS, GCI, Liquid & Dairy business segments. The purpose of this role is to manage new product introductions from the idea/prototype phase through production tool commercialization. This role works closely with account managers, marketing, product management, external design engineers, external tool engineers & mold shops, process engineers, production team members, and quality in the early phases of product development. This role is customer-facing, providing direct support to the commercial team. This role is accountable for delivering new thermoforming development projects, monitor progress, communicate internally and externally regarding key deliverables, and proactively address issues.

What you will do:

  • Demonstrate Amcor's values of Safety, Integrity, Collaboration, Accountability and Results & Outperformance in your work.
  • Conduct design reviews where you will identify and translate abstract customer needs into defined CTQ's and provide input on part features to improve the manufacturability of the parts.
  • Lead new commercial tool introductions and oversee the process from start to finish on schedule through a stage gate process.
  • Lead process development of the thermoforming operation through parameter optimization, DOE experiments, and trials that will lead to a robust and repeatable process for new product tools at both Amcor & co-manufacturing sites.
  • Select vendors to fabricate the tooling and sign-off for acceptance of tooling.
  • Work closely with production and quality on initial tool debugging, followed by process validation and establishing the optimal forming/trimming window and setting processing specifications.
  • Work closely with engineering, sales, quality, and operations to ensure parts meet customer specifications.
  • Provide expertise and recommendations on manufacturing equipment needed to support the current business and enable capability for future growth.
  • Originate innovative ideas to support the R&D product innovation and technology strategy.
  • Manage competing priorities while working on customer specific projects, platforms initiated by Amcor, cost take-out (CTO) initiatives and long-term product and process innovations.

Preferred Qualifications:

  • A bachelor's degree in mechanical engineering or related field is preferred.
  • Thermoforming, part design and/or mold-making experience is preferred.
  • 5+ years of industry experience in plastics manufacturing & processing (i.e., extrusion, thermoforming, and tooling).
  • Strong problem-solving, critical thinking skills & attention to detail.
  • 30-50% travel - mostly domestic - to customer, Amcor & co-manufacturing sites.
  • Experience working in a manufacturing environment with proven results leading capital projects working with OEMs and suppliers

Apply