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Process Engineer Plastics Extrusion Thermoforming Jobs

Extruder Operator

Beaverton, MI Β· On-site

$14.50 - $18.25/hr

Experienced Plastics Thermoforming Operator Extrusion / Thermoforming We are seeking a skilled and ... Document production data, process changes, and any deviations * Maintain a clean, organized, and ...

Experienced Plastics Thermoforming Operator Extrusion / Thermoforming We are seeking a skilled and ... Document production data, process changes, and any deviations * Maintain a clean, organized, and ...

The Process Engineer will leverage data, process knowledge, and continuous improvement ... in extrusion, thermoforming processes or plastics processes. * Strong skillset in sheet extrusion ...

The Process Engineer will leverage data, process knowledge, and continuous improvement ... in extrusion, thermoforming processes or plastics processes. * Strong skillset in sheet extrusion ...

New

The Process Engineer will leverage data, process knowledge, and continuous improvement ... in extrusion, thermoforming processes or plastics processes. * Strong skillset in sheet extrusion ...

The Process Engineer will leverage data, process knowledge, and continuous improvement ... in extrusion, thermoforming processes or plastics processes. * Strong skillset in sheet extrusion ...

Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers. * Lead new tooling development process ...

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Process Engineer Plastics Extrusion Thermoforming information

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$49.5K

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How much do process engineer plastics extrusion thermoforming jobs pay per year?

As of Sep 13, 2026, the average yearly pay for process engineer plastics extrusion thermoforming in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a process engineer plastics extrusion thermoforming do?

A Process Engineer specializing in Plastics Extrusion and Thermoforming is responsible for designing, optimizing, and troubleshooting manufacturing processes that shape plastic materials into products using extrusion and thermoforming techniques. They work to improve efficiency, product quality, and safety in the production line. Their duties often include developing process parameters, evaluating machinery performance, and implementing continuous improvement projects to reduce waste and increase productivity.

What are the key skills and qualifications needed to thrive as a process engineer plastics extrusion thermoforming?

To thrive as a Process Engineer in Plastics Extrusion and Thermoforming, you need a solid background in chemical, mechanical, or plastics engineering, along with experience in polymer processing and manufacturing environments. Familiarity with CAD software, process simulation tools, and quality control systems, as well as knowledge of relevant certifications like Six Sigma or Lean Manufacturing, is crucial. Strong analytical thinking, problem-solving abilities, and effective communication help you optimize processes and collaborate with cross-functional teams. These skills are essential for improving product quality, increasing efficiency, and ensuring safe, cost-effective manufacturing operations.

What are some typical challenges process engineers face in plastics extrusion and thermoforming, and how can they be addressed?

Process Engineers in plastics extrusion and thermoforming often encounter challenges such as maintaining consistent product quality, optimizing production efficiency, and minimizing material waste. These issues can stem from equipment variability, raw material inconsistencies, and the need for precise temperature and pressure control. To address these challenges, engineers frequently utilize process monitoring tools, conduct regular machine maintenance, and collaborate closely with operators and quality assurance teams. Staying up to date with technological advancements and continuous process improvement methods also helps in overcoming operational hurdles.

What are popular job titles related to Process Engineer Plastics Extrusion Thermoforming jobs?

For Process Engineer Plastics Extrusion Thermoforming jobs, the most frequently searched job titles are:

Infographic showing various Process Engineer Plastics Extrusion Thermoforming job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Plastics Extrusion Process Engineer II

Lanett, AL β€’ On-site

Griffin Associates
Accounting ServicesΒ β€’Β 11 - 50 employees

Full-time

Re-posted 9 days ago


Key responsibilities

  • Evaluate and refine blown film manufacturing processes to optimize performance, minimize waste, and improve product quality.

  • Develop and implement error proofing practices to prevent non-conformances and ensure consistent, high-quality output.

  • Leverage data analysis to identify trends, patterns, and opportunities for further process optimization.


Job description

GRIFFIN Recruiters
Job Openings >> Plastics Extrusion Process Engineer II
Plastics Extrusion Process Engineer II
Summary
Title: Plastics Extrusion Process Engineer II ID: 1453 Location: Lanett, AL
More about this job >
Description

Plastics Process Engineer WITH Blown Film Extrusion Experience is Required
*Send Resume Today!

Requirements:
Location: Arab, AL
MUST Have Blown Film Extrusion Experience

A Bachelor's Degree in a relevant field (preferred).

5+ years of experience in blown film extrusion (highly preferred).

Strong mechanical and manufacturing process skills and experience.

Proven ability to support and lead Lean manufacturing activities.

Keen analytical skills and understanding of problem-solving techniques and tools.

Data-driven approach, coupled with discipline, objectivity, and meticulous attention to detail.

**Has Competitive Compensation Package
Responsibilities:

  1. Fast-paced environment Continuous improvement, evaluating and refining our blown film manufacturing processes to optimize performance, minimize waste, and elevate product quality.
  2. Develop and implement error proofing practices to prevent non-conformances and ensure consistent, high-quality output.
  3. Establish and maintain a system of standard operating conditions for all equipment, fostering process control and predictability.
  4. Process Engineer WITH Blown Film Extrusion Experience is Required
    *Send Resume Today!

    Requirements:
    Location: Arab, AL
    MUST Have Blown Film Extrusion Experience

    A Bachelor's Degree in a relevant field (preferred).

    5+ years of experience in blown film extrusion (highly preferred).

    Strong mechanical and manufacturing process skills and experience.

    Proven ability to support and lead Lean manufacturing activities.

    Keen analytical skills and understanding of problem-solving techniques and tools.

    Data-driven approach, coupled with discipline, objectivity, and meticulous attention to detail.

    **Has Competitive Compensation Package
    Responsibilities:

  5. Fast-paced environment Continuous improvement, evaluating and refining our blown film manufacturing processes to optimize performance, minimize waste, and elevate product quality.
  6. Develop and implement error proofing practices to prevent non-conformances and ensure consistent, high-quality output.
  7. Establish and maintain a system of standard operating conditions for all equipment, fostering process control and predictability.
  8. Leverage data analysis to identify trends, patterns, and opportunities for further optimization.
  9. Proactively tackle quality non-conformances by initiating preventive actions and providing technical expertise for incident investigation and corrective action.
  10. Contribute to a culture of collaboration, supporting and leading Lean manufacturing initiatives and training machine operators on new equipment and procedures.
  11. Send Resume Today!

    Leverage data analysis to identify trends, patterns, and opportunities for further optimization.
  12. Proactively tackle quality non-conformances by initiating preventive actions and providing technical expertise for incident investigation and corrective action.
  13. Contribute to a culture of collaboration, supporting and leading Lean manufacturing initiatives and training machine operators on new equipment and procedures.

Send Resume Today!

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About Griffin & Associates P.C.

Sourced by ZipRecruiter

Griffin & Associates serves individuals and Privately held Businesses for all their tax, Business advisory, and Financial Planning service needs. As our clients’ most trusted advisor, We always serve our Clients’ best interests with utmost Integrity and Objectivity.

Industry

Accounting services

Company size

11 - 50 Employees

Headquarters location

Norcross, GA, US

Year founded

1982