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Process Development Engineer Jobs in Santa Clara, CA

As a Staff PIC Process Development Engineer , you will be a senior individual contributor within Nokia's Optical Components organization, responsible for the development, optimization, and transfer ...

Plan, execute, and characterize development engineering experiments in a laboratory environment ... Material & Process Innovation: Lead the development of innovative thin-film materials and ...

Plan, execute, and characterize development engineering experiments in a laboratory environment ... Material & Process Innovation: Lead the development of innovative thin-film materials and ...

Principal PIC Process Engineer

Sunnyvale, CA ยท On-site

$180 - $240/hr

As a Principal PIC Process Development Engineer , you will be a senior individual contributor within Nokia's Optical Components organization, responsible for the development, optimization, and ...

The Manager, Process Development will oversee tech transfers, process improvements and best ... Interact with engineering, equipment, quality, regulatory and other stakeholders to secure ...

Development Engineer II

Santa Clara, CA ยท On-site

$89K - $127K/yr

Working knowledge with a variety of and in-depth knowledge of at least one among these process ... Reports to Development Engineer or Development Manager. * May have direct reports. Travel: * Up to ...

Principal PIC Process Engineer

Sunnyvale, CA ยท On-site

$160K - $263K/yr

As a Principal PIC Process Development Engineer , you will be a senior individual contributor within Nokia's Optical Components organization, responsible for the development, optimization, and ...

Development Engineer II

Santa Clara, CA ยท On-site

$89K - $127K/yr

Working knowledge with a variety of and in-depth knowledge of at least one among these process ... Reports to Development Engineer or Development Manager. * May have direct reports. Travel: * Up to ...

Showing results 41-60

Process Development Engineer information

See Santa Clara, CA salary details

$53K

$118.4K

$177.7K

How much do process development engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for process development engineer in Santa Clara, CA is $118,410.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,800.00 and $138,700.00 per year, depending on experience, location, and employer.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Santa Clara, CA?

For Process Development Engineer jobs in Santa Clara, CA, the most frequently searched job titles are:

What job categories do people searching Process Development Engineer jobs in Santa Clara, CA look for?

The top searched job categories for Process Development Engineer jobs in Santa Clara, CA are:

What cities near Santa Clara, CA are hiring for Process Development Engineer jobs?

Cities near Santa Clara, CA with the most Process Development Engineer job openings:

Infographic showing various Process Development Engineer job openings in Santa Clara, CA as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, and 2% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $118,410 per year, or $56.9 per hour.

DRY ETCH PROCESS DEVELOPMENT ENGINEER (WRITER) (49917)

TDK Headway Technologies Inc.

Milpitas, CA โ€ข On-site

Full-time

Re-posted 10 days ago


Job description

TITLE:ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย  ย DRY ETCH PROCESS DEVELOPMENT ENGINEER (WRITER)

FLSA STATUS:ย ย ย ย ย ย ย ย ย  EXEMPT

REPORTS TO:ย ย ย ย ย ย ย ย ย  ย SR. MANAGER, DRY ETCH PROCESS ENGINEERING

SUMMARY:

Under the direction of the Director of Dry Etch Process Development, the Dry Etch Process Development Engineer (Writer) is responsible for the developing and implementing new RIE, IBD, and Ashing processes for next generation magnetic recording heads, including implementing new process control schemes which ensure product manufacturability; designs and conducts experiments, analyzes data, and presents findings; research, selects, and qualifies new tools which improve efficiency and yield. This position is located in Milpitas, California.

ESSENTIAL FUNCTIONS:

  • Develops and implements new dry etch processes (RIE,ย IBE, and Ashing) for next generation magnetic recording heads
  • Implements new process control schemes or methodologies which ensure product manufacturability
  • Designs and conducts experiments, analyzes data, and develops recommendations for improving performance and yield while reducing scrap
  • Adheres to appropriate timeline for introducing new processes into the manufacturing line
  • Reviews characterization data from FIB, SEM, and TEM tools to conduct root cause analysis and recommend corrective action
  • Partners with other groups and departments, including process and product engineering to develop and deliver products and programs
  • Oversees the work of the Process Technicians to ensure accurate process execution and efficient wafer disposition
  • Partners with Equipment Engineering to research, select, and qualify new RIE tools
  • Adheres to all safety policies and procedures as required
  • Performs other duties of a similar nature or level*

MINIMUM QUALIFICATIONS:

  • Bachelorโ€™s degree in Materials Science, Physics, or Electrical Engineering and/or equivalent relevant experience; Masterโ€™s degree preferred
  • Three years of experience working in the magnetic recording head, hard disk drive, or semiconductor industry as a Process Engineer
  • Experience in plasma etch process development (RIE, IBE, Ashing, etc.) is preferred
  • Experience working in a wafer fab manufacturing environment
  • Experience with Statistical Process Control (SPC)
  • Proficient in the use of Microsoft Office Applications

ยญยญKnowledge, Skills, and Abilities:

  • Knowledge of semiconductor or HDD industry principles, practices, and techniques
  • Knowledge of wafer fabrication processing techniques, including process development and integration practices
  • Knowledge of plasma etch (RIE, IBE, ashing, etc.) principles, practices, and techniques
  • Knowledge of TEM, SEM, and FIB and ability to analyze data from these sources to determine root cause of failure
  • Knowledge and ability to use Excel, JMP, or other software applications such as VBA to analyze data, create reports, present findings, and recommend appropriate action
  • Knowledge and ability to use Microsoft Office applications to create reports and presentations
  • Able to communicate effectively, both verbally and in writing, with all levels of contractors, consultants, employees, and management
  • Able to work productively and collaboratively with all levels of employees and management
  • Able to comply with all safety policies and procedures
  • Demonstrated organizational and time management skills
  • Demonstrated problem-solving and trouble shooting skills
  • Flexible and able to prioritize

The annual base salary for this full-time position is between $96,656.00-$142,000.00 + bonus target + benefits. Within the range the individual pay may differ depending on additional factors including job responsibilities, job related knowledge, skills, abilities, education, and experience. The annual base pay range shown is subject to change and may be modified periodically.

WORKING CONDITIONS:

The Dry Etch Manufacturing Engineer works primarily in an office environment from Monday thru Friday. The schedule may be altered from time-to-time to meet business or operational needs; may travel from building-to-building as needed.ย  May also work in a class 100 ESD sensitive wafer fab manufacturing facility; adheres to required safety and dress standards. May be exposed to hazardous chemicals, fumes, or vapors and excessive noise from time-to-time while in the wafer manufacturing facility; stands and walks; performs various fine grasping movements, bends, and twists; operates a computer and enters information using a keyboard, operates a telephone, and other office equipment. May occasionally be required to push, pull, or lift up to 10 pounds.

Other duties of a similar nature or level are duties that may be required but may not be specifically listed in the job description or posting.

TDK/Headway Technologies, Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, national origin, age, disability, or genetics. Applicants requiring accommodation in order to complete the application process should contact the Headway Human Resources Department.