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Process Development Engineer Jobs in Santa Clara, CA

Sr Process Development Engineer

Santa Clara, CA ยท On-site

$122K - $158K/yr

As the Sr Process Development Engineer, you will serve as the primary engineering personnel supporting manufacturing operations. The individual performing this role will have strong collaboration ...

As the Sr Process Development Engineer, you will serve as the primary engineering personnel supporting manufacturing operations. The individual performing this role will have strong collaboration ...

Sr Process Development Engineer

Santa Clara, CA ยท On-site

$122K - $158K/yr

As the Sr Process Development Engineer, you will serve as the primary engineering personnel supporting manufacturing operations. The individual performing this role will have strong collaboration ...

As a Staff PIC Process Development Engineer , you will be a senior individual contributor within Nokia's Optical Components organization, responsible for the development, optimization, and transfer ...

Showing results 21-40

Process Development Engineer information

See Santa Clara, CA salary details

$53.7K

$120K

$180.1K

How much do process development engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for process development engineer in Santa Clara, CA is $120,001.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,100.00 and $140,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Santa Clara, CA? For Process Development Engineer jobs in Santa Clara, CA, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Santa Clara, CA look for? The top searched job categories for Process Development Engineer jobs in Santa Clara, CA are:
What cities near Santa Clara, CA are hiring for Process Development Engineer jobs? Cities near Santa Clara, CA with the most Process Development Engineer job openings:
Infographic showing various Process Development Engineer job openings in Santa Clara, CA as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $120,001 per year, or $57.7 per hour.

Thin Film Process Development Engineer (Writer) (49950)

TDK Headway Technologies Inc.

Milpitas, CA โ€ข On-site

Full-time

Re-posted 15 days ago


Job description

TITLE:ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย  THIN FILM PROCESS DEVELOPMENT ENGINEER (WRITER)

FLSA STATUS:ย ย ย ย ย ย ย ย ย  EXEMPT

REPORTS TO:ย  ย  ย  ย  ย  SR. DIRECTOR, THIN FILM PROCESS ENGINEERING

SUMMARY:

Under the direction of the Director of Thin Film Process Development Engineering, the Thin Film Process Development Engineer is responsible for developing, monitoring, sustaining, and supporting advanced writer film, PMR, TAMR or other sensor processes for new and prototype products; designing and conducting advanced wafer experiments, analyzing the data, and reporting the results; developing and implementing new practices or methodologies which reduce cost and improve operational efficiency; conducting root cause analysis and implementing corrective action; developing and implementing procedures for transitioning new products into the production line; and reviewing, updating, and maintaining documentation and process instructions. This position is located in Milpitas, California.

ESSENTIAL FUNCTIONS:

  • Develops, sustains, and supports advanced thin film processes for new and prototype products; develops and implements novel approaches to improve and optimize PMR, TAMR and advanced writer processes
  • Develops and implements practices or methodologies which reduce cost and improve operational efficiency
  • Conducts root cause analysis and implements corrective action if required
  • Develops and implements processes or procedures for transitioning new products into the production line
  • Resolves process issues related to material selection; recommends corrective action
  • Reviews, updates, and maintains documentation and process instructions
  • Instructs operators and technicians on processes and procedures, including modifications to existing procedures
  • Partners with equipment and maintenance personnel in order to minimize tool down time and integrate new tools into the production line
  • Designs and conducts advanced experiments, analyzes data, and develops recommendations for improving the performance or reducing cost based on test results
  • Partners with other groups and departments, including process and product engineering to develop and implement new processes which reduce scrap and improve yield
  • Responds to inquiries from other team members, managers, or departments
  • Adheres to all safety policies and procedures as required
  • Performs other duties of a similar nature or level

MINIMUM QUALIFICATIONS:

  • Masterโ€™s degree in Electrical Engineering, Materials Science, or Physics, and/or equivalent relevant experience; PhD preferred
  • Three years of hands-on experience in PVD/IBD/CVD/ALD/PECVD technology
  • Strong industry experience working in the magnetic recording head, hard disk drive, or semiconductor industry in a thin film process development engineering role
  • Strong knowledge and experience using JMP, SPC, or similar software
  • Proficient in the use of Microsoft Office Applications

Knowledge, Skills, and Abilities:

  • Strong knowledge and experience of PVD, IBD, CVD, ALD, PECVD processes in PMR, TAMR, and other writer area
  • Strong knowledge and hands-on experience of thin film manufacturing processes, practices, and techniques
  • Strong knowledge of wafer fabrication processing techniques and tools such as PVD, IBD, CVD, ALD, and PECVD
  • Knowledge and ability to use Microsoft Office applications to create spreadsheets, Word documents, and presentations
  • Able to design experiments, analyze results, and recommend corrective action in order to reduce scrap and improve yield
  • Able to use critical thinking to resolve issues, conduct root cause analysis, and make recommendations for process improvements
  • Able to communicate effectively, both verbally and in writing, with all levels of contractors, consultants, employees, and management
  • Able to work productively and collaboratively with all levels of employees and management
  • Able to comply with all safety policies and procedures
  • Demonstrated organizational and time management skills
  • Demonstrated problem-solving and trouble shooting skills
  • Flexible and able to prioritize

The annual base salary for this full-time position is between $121,000.00-$160,000.00 + bonus target + benefits. Within the range the individual pay may differ depending on additional factors including job responsibilities, job related knowledge, skills, abilities, education, and experience. The annual base pay range shown is subject to change and may be modified periodically.

WORKING CONDITIONS:

Thin Film Process Development Engineer works primarily in an office environment from Monday to Friday.ย  The schedule may be altered from time-to-time to meet business or operational needs; may travel from site-to-site as needed.ย  May also work in a class 100 ESD sensitive wafer fab manufacturing facility; adheres to required safety and dress standards (wears a bunny suit). May be exposed to hazardous chemicals, fumes, or vapors and excessive noise from time-to-time while in the wafer manufacturing facility; stands and walks; performs various fine grasping movements, bends, and twists; operates a computer and enters information using a keyboard, operates a telephone, and other office equipment. May occasionally push, pull, or lift 20 or more pounds.

Other duties of a similar nature or level are duties that may be required but may not be specifically listed in the job description or posting.

TDK/Headway Technologies, Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, national origin, age, disability, or genetics. Applicants requiring accommodation in order to complete the application process should contact the Headway Human Resources Department.