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Process Development Engineer Jobs in Cary, NC (NOW HIRING)

Junior R&D Engineer - Telecom New Product Development, located in Apex, NC About the Role The R&D ... Drive innovative material, design, or process solutions to meet stringent OSP reliability ...

QA SDET Engineer

Raleigh, NC ยท On-site

$40/hr

... process and onsite/offshore working model โ€ข Good communication skills. Best Regards Chris Brown Sr Technical Recruiter NAVTECH INC PH : 224-296-3522 Email : chris@navtechusa.com Fax: 847-565-8208 ...

Junior R&D Engineer - Telecom New Product Development, located in Apex, NC About the Role The R&D ... Drive innovative material, design, or process solutions to meet stringent OSP reliability ...

Company Description IT Role: SDET [Java+Selenium] Location: Westlake TX / Raleigh NC Duration ... testing processes - Knowledge of ALM/QA tools - Jira, Quality Center - Knowledge of SQL ...

Software Development Engineer in Test (C)

Cary, NC ยท On-site

$46.75 - $60.25/hr

As a Viya Host Systems SDET, you will: * Work collaboratively with development, product, devOps, ... Ensure all applicable security policies and processes are followed to support the organization ...

As a Viya Host Systems SDET, you will: * Work collaboratively with development, product, devOps, ... Ensure all applicable security policies and processes are followed to support the organization ...

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Showing results 1-20

Process Development Engineer information

See Cary, NC salary details

$42.2K

$94.1K

$141.3K

How much do process development engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for process development engineer in Cary, NC is $94,134.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,600.00 and $110,200.00 per year, depending on experience, location, and employer.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Cary, NC? For Process Development Engineer jobs in Cary, NC, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Cary, NC look for? The top searched job categories for Process Development Engineer jobs in Cary, NC are:
Project Development Engineer I (PDE) (Microgrid / Power Distribution Equipment)

Project Development Engineer I (PDE) (Microgrid / Power Distribution Equipment)

PowerSecure

On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 28 days ago


Job description

In the position of Project Development Engineer, the primary responsibility is to serve as the technical resource contact for the DI sales team in the pre-sale development of opportunity scope, costing, and application while meeting client design intent. They will also remain involved with project post-sale as a system technical resource as part of the project management team. This position will be assigned to DI turn-key, equipment-only and one-off specialty project assignments. Position performance will focus on accurate and effective Project Development Engineering support resulting in well-defined and awarded projects.

Minimum Qualifications

- BS degree in Electrical Engineering, Mechanical Engineering, or related technical degree
- Minimum of 5 yearsโ€™ experience as an electrical consultant, application/development engineer or related industry position
- Strong CAD skills are required.
- Strong computer software skills

Knowledge, Skills and Abilities

- Electrical Engineering Skills will be subject to an assessment.
- Ability to develop concept drawings sets (Electrical One-line Diagrams, Site Layouts, etc.)
- Strong Commercial and Industrial Electrical power systems knowledge, application analysis and estimating skills
- Reciprocating engine and power distribution equipment design knowledge required
- Renewable energy Distributed Energy Source (DER) experience a plus
- Strategic and analytical thinking skills.
- High attention to detail and process oriented
- Excellent verbal, written, inter-personal communications and relationship skills
- Codes and Standards Interpretation and Application (NEC, NFPA, IBC, IEEE, etc.)
- Review of specifications, drawings, or customer requests to determine project scope, schedule, risk and all technical deliveryย  ย  ย  requirements
- Power system modeling (fault, coordination, arc flash) in SKM a plus
- Understanding of utility interconnect applications and management of the process.
- Assist and participate in new product offering discussions, maintain an awareness of industry product and technology trendsย  ย  for various product lines and applications.
- Understand the PowerSecure product line and overall business models.
- Be familiar with the sales process, strategic goals and project delivery requirements.
- Be a technical liaison for the Sales team.
- Work closely with sales staff, product engineering and manufacturing leads to ensure complete and shared projectย  ย  ย  ย  ย  ย understanding.
- Assist sales in the development of project scope, schedule, risk, and project information management.
- Effective communication with internal team members for estimate/proposal development.
- Participate as requested in company training events, applicable industry and product related training or certification classesย  ย  ย and marketing โ€“ industry sector events.
- Passion to contribute in a fast-growing corporate environment and leading edge Microgrid system design-build firm.
- Post-sale engineering project management

Essential Functions

- Ability to balance multiple projects and documentation requirements effectively
- Effective prioritization and management of pre-sale and post-sale tasks within ERP system
- Travel as necessary to client project, vendor, job site and event locations
- Ability to read and communicate in English
- Maintain a commitment to overall professional development.
- Ability to develop and lead projects
- Ability to present and lead customer meetings
- Ability to specify and obtain accurate vendor quotes

Physical Demands
- Travel as required based on project demands
- Must be able to work in an office environment with a lot of sitting
- Must be able to tolerate a full day of computer screen viewing

Work Environment
- Professional office environment
- Some walking will be required to browse projects on the shop floor

"The above statements are intended to describe the general nature and level of work being performed by individuals assigned to this position. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required. Management reserves the right to assign or reassign duties and responsibilities at any time, based on business needs."

About Us

PowerSecure, a Southern Company subsidiary, is a leading provider of innovative energy solutions to electric utilities and their industrial, institutional, and commercial customers.

Join Our Power Team!

We invest in high-value and cost-effective benefits for our employees. Our benefits package includes:

  • ย ย ย ย Medical, dental, vision and life insurance coverage
  • ย ย ย ย Competitive pay and a matching 401 (k) plan
  • ย ย ย ย Vacation, Company Holidays, Paid Time Off (PTO- personal and sick days)ย 
  • ย ย ย ย Flexible spending accounts/Health savings account
  • ย ย ย ย Wellness Incentive Programs
  • ย ย ย ย Employee Referral Program
  • ย ย ย ย Tuition Reimbursement

PowerSecure is an equal opportunity employer where an applicant's qualifications are considered without regard to race, color, religion, sex, national origin, age, disability, veteran status, genetic information, sexual orientation, gender identity or expression, or any other basis prohibited by law. This position is not open to third party recruiters.