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Process Development Engineer Jobs in Cary, NC (NOW HIRING)

Caterpillar

Supplier Development Engineer

Clayton, NC · On-site

Caterpillar's BCP division is hiring for Supplier Development Engineer in Clayton, NC! Role Summary ... Work with suppliers to ensure robust process controls are in place to prevent nonconformities ...

Micross

Process Engineer

Durham, NC · On-site

... engineering team ... This position will focus on supporting advanced packaging processing and process development, for ...

AskBio

Process Engineer II

Durham, NC · On-site

Speak with your direct manager to discuss your interest and alignment with your development goals ... Position Summary AskBio is seeking a Manufacturing Science and Technology (MSAT) Process Engineer ...

AskBio

Process Engineer II

Durham, NC

Speak with your direct manager to discuss your interest and alignment with your development goals ... Position Summary AskBio is seeking a Manufacturing Science and Technology (MSAT) Process Engineer ...

CommScope, Inc.

Junior R&D Engineer

Apex, NC · On-site

Junior R&D Engineer - Telecom New Product Development, located in Apex, NC About the Role The R&D ... Drive innovative material, design, or process solutions to meet stringent OSP reliability ...

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Process Development Engineer information

See Cary, NC salary details

$42.2K

$94.1K

$141.3K

How much do process development engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for process development engineer in Cary, NC is $94,134.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,600.00 and $110,200.00 per year, depending on experience, location, and employer.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
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What job categories do people searching Process Development Engineer jobs in Cary, NC look for? The top searched job categories for Process Development Engineer jobs in Cary, NC are:
Process Development Engineer jobs near you

Injection Molding Process Engineer

Rosti North America

Cary, NC • On-site

Full-time

Posted 11 days ago

Job description

Description:

Summary:

The Process Engineer is a hands-on role responsible for developing, optimizing, and troubleshooting injection molding processes to ensure high-quality plastic components. This position supports new product launches, continuous improvement initiatives, and technical problem-solving across molding operations.


Job Responsibilities:

This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities as management may deem necessary at any time.

  • Initial Process development on all new tooling.
  • Run and monitor the cycle time reduction program.
  • Document all processes and sample findings.
  • Troubleshoot existing production issues, driving to a robust solution.
  • Participate in Mold design reviews.
  • Set sample tooling and prepare work cell.
  • Analyze problems with new tooling start-up and propose solutions.
  • Research new technologies for manufacturing as needed.
  • Perform DOE’s
  • Perform other duties as required.
Requirements:

Knowledge, Skills and Abilities:

  • Bachelor’s degree in Plastics or Engineering (or equivalent experience).
  • 3–5+ years in plastic injection molding process engineering
  • Hands-on experience with mold setup, troubleshooting, and validation in scientific molding.
  • Proficiency in statistical analysis and process control.
  • Proficiency with Microsoft programs
  • Excellent problem-solving, communication, and organizational skills.
  • Familiarity with RJG or similar process monitoring systems is a plus.