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$47.2K

$105.4K

$158.2K

How much do process development engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for process development engineer in Carlsbad, CA is $105,408.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,500.00 and $123,400.00 per year, depending on experience, location, and employer.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What are popular job titles related to Process Development Engineer jobs in Carlsbad, CA? For Process Development Engineer jobs in Carlsbad, CA, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Carlsbad, CA look for? The top searched job categories for Process Development Engineer jobs in Carlsbad, CA are:
What cities near Carlsbad, CA are hiring for Process Development Engineer jobs? Cities near Carlsbad, CA with the most Process Development Engineer job openings:
Process Development Engineer jobs near you
Process Development Engineer, Die Fabrication

Process Development Engineer, Die Fabrication

Skorpios Technologies

Temecula, CA • On-site

Full-time

Posted 5 days ago

Job description

Job Type
Full-time
Description
The Die Fabrication Process Development Engineer is responsible to help support the development of manufacturable, repeatable, and high yielding processes for state-of-the-art highly specialized devices in the fields of Aerospace, Defense, Bioelectronics, and High-Speed Communications.
  • Partner with Integration Engineers, Customers, and Other Development Engineers to execute experiments, and adjust or optimize processes for Fab Operation.
  • Partner with Product Engineering and Integration to help ensure effective new products and process introductions as well as consistent device performance and quality.
  • Guide and assist Process Technicians through challenging process steps.
  • Analyze metrology results and disposition lots based on data and pass/fail criteria.
  • Report and summarize results from the metrology analysis and provide guidance to Integration Engineering Team and Process Development Engineering Team.
  • Provide effective pass-downs to support uninterrupted operation in the Die Fabrication area.
  • Sustain and improve processes for semiconductor bars and die fabrication.
  • Partner with equipment engineering, operation, and management to improve cycle time, tool availability, quality and product yields.
  • Using Document Control, Process Work Instructions, and Manufacturing Execution Systems, preserve working knowledge of all codes and standards applicable to assigned production equipment.
  • Assure that the manufactured products conform to specifications and application requirements.
  • Partner with Senior Development Engineering team and Integration teams to resolve deviations or technical issues by establishing a list of hypotheses, defining the experiment to validate or invalidate hypothesis, identify root-causes, implement corrective actions, document improved process, and train operations
  • Sustain existing processes in the areas of, Die Fabrication, wafer scribing, pick and place of chips, chips-to-wafer bonding, wafer dicing, bar dicing, and bar polishing, recipe creations, microscope inspections, chip placement control, wafers, bars, and chips defects control, and relevant metrology for process control.
  • Create and maintain operating specifications for production processes and equipment.
  • Monitor process health with Statistical Process Control (SPC) and respond to out-of-control event following out-of-control action plans.

Requirements
Work Environment
80%+ of work is performed in the Fab, which a temperature-controlled cleanroom environment that requires the use of a full-body gown, over-boots, over-hood, safety glasses, and other PPE. The use of personal protective equipment to prevent exposure to hazardous materials can be expected. Frequent gowning and de-gowning is required. Frequent interruptions, static noise, and alarms (auditory and flashing lights) can be expected.
Bachelor's or Master's degree in Mechanical Engineering, Material & Science, Physics or Chemistry with hands-on lab experience
  • Processing experience in a fab or a lab in the areas of Mechanical Engineering using robotics and programming
  • Ability to make technical mechanical drawings using SolidWorks
  • Programming experience with Visual Basic, Excel Macros, and/or Python
  • Experience and good understanding of statistical concepts
  • Basic understanding of algebraic concepts
  • Data extraction, analysis, and reporting experience
  • Basic understanding of Die Fabrication processing
  • Ability to troubleshoot basic problems and address root causes
  • Ability to understand all maintenance activity details required to ensure a healthy and repeatable process
  • Ability to plan and prioritize activities, perform and monitor multiple overlapping tasks/operations to meet goals and timelines.
  • Ability to operate robots, processing tools, write and run process recipes, inspect wafers/bars/chips under the microscope, and perform basic characterization related to Die Fabrication processing such as particles / defects metrology, and thickness / uniformity metrology
  • Must be able to work offset shifts: Front-End Days (starts on Sundays, ends on Thursdays) or Back-End Days (starts on Tuesdays, ends Saturdays)

Preferred Education and Experience
Bachelor's or Master's degree with strong hands-on lab experience
Experience working on hands-on projects
Work Authorization/Security Clearance Requirements
Authorization may be required to release covered technology to employees who are not U.S. citizens, U.S. nationals, lawful permanent residents, asylees, or refugees.

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