Process Control Manager Jobs in Sheboygan, WI (NOW HIRING)

Molded Dimensions is a leading manufacturer specializing in engineered elastomer and urethane solutions. We are committed to innovation, quality, and continuous improvement in everything we do. Join our team and play a key role in driving operational excellence and supporting our growing business.

Position Summary

This is an excellent opportunity for an engineer with 2-3 years of manufacturing experience who wants to take ownership of projects, drive improvements, and contribute to new product launches in a fast-paced production environment.

Reporting to the Director of Engineering, you will work closely with operations, quality, engineering, and production teams to improve manufacturing performance, troubleshoot issues, and support the successful launch of new products.

Key Responsibilities

Process Improvement & Operational Excellence

• Identify and implement process improvements to increase efficiency, reduce waste, and enhance product quality
• Lead and support Lean Manufacturing, Six Sigma, and cost-reduction initiatives
• Analyze production data to identify trends, root causes, and improvement opportunities
• Develop and maintain standard work instructions and process documentation

Production Support & Troubleshooting

• Provide daily engineering support to production teams
• Troubleshoot manufacturing issues and implement corrective and preventive actions
• Support process capability studies, equipment validation, and cycle time improvements

New Product Development (NPD)

• Collaborate with engineering, quality, and operations teams to launch new products
• Assist in process design, tooling development, and manufacturing feasibility assessments
• Support PPAPs, first article inspections, and production trials
• Ensure smooth product launches with minimal disruption

Systems & Data Management

• Utilize ERP system - IQMS preferred, to manage production data, BOMs, routings, and inventory accuracy
• Maintain and improve ERP/MES data integrity
• Generate reports and analyze KPIs to support decision-making
• Support system enhancements and integration with manufacturing processes

Cross-Functional Collaboration & Compliance

• Participate in cross-functional teams to support plant initiatives
• Ensure compliance with safety, environmental, and quality standards
• Assist with capital projects including equipment specification, installation, and validation
• Perform additional duties as needed to support business objectives

Required Qualifications

• Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field
• Experience with continuous improvement methodologies (Lean, Six Sigma)
• Familiarity with IQMS or similar ERP systems
• Strong troubleshooting, analytical, and project management skills in a manufacturing environment
• Hands-on approach with the ability to work directly on the shop floor
• Ability to work independently and collaborate with internal teams, suppliers, and customers
• Excellent communication skills across all levels of the organization

Preferred Qualifications

• Experience in rubber, urethane, or related manufacturing environments
• Six Sigma certification (Green Belt or higher)
• Knowledge of material science and regulatory/compliance standards
• Experience with statistical analysis and process control tools

Why Join Molded Dimensions?

• Opportunity to make a direct impact on manufacturing performance and innovation
• Collaborative, team-oriented environment
• Commitment to continuous improvement and growth
• Competitive compensation and benefits package

About Molded Dimensions Group:

Molded Dimensions Group is a trusted leader in the manufacturing of custom-molded rubber and cast polyurethane components. With decades of experience and a reputation for high-quality parts, we serve a wide range of industries including transportation, marine, medical, industrial, and more. Our team is driven by craftsmanship, innovation, and a commitment to customer satisfaction. At Molded Dimensions, we take pride in our collaborative culture, where employees are valued, supported, and empowered to grow.

You should be proficient in:

• Project Management
• Continuous Improvement
• Troubleshooting Skills
• ERP & MRP Systems
• Engineering Degree