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Process Control Manager Jobs in Sheboygan Falls, WI

Orion Castings

Technical Services Manager

Grafton, WI · On-site

$114K - $114K/yr

The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing ...

Orion Castings

Technical Services Manager

Grafton, WI · On-site

$114K - $114K/yr

The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing ...

Orion Castings

Quality Technician (2p-10p)

Grafton, WI · On-site

$17.75 - $23.75/hr

Perform first-piece, in-process, and final inspections of die cast components. * Verify product ... Position Reports to the Quality Control Manager Qualifications Required * High school diploma or ...

Orion Castings

Quality Technician (2p-10p)

Grafton, WI · On-site

$17.75 - $23.75/hr

Perform first-piece, in-process, and final inspections of die cast components. * Verify product ... Position Reports to the Quality Control Manager Qualifications Required * High school diploma or ...

Orion Castings

Quality Technician- (10p-6a)

Grafton, WI · On-site

$17.75 - $23.75/hr

Perform first-piece, in-process, and final inspections of die cast components. * Verify product ... Position Reports to the Quality Control Manager Qualifications Required * High school diploma or ...

Orion Castings

Quality Technician- (10p-6a)

Grafton, WI · On-site

$17.75 - $23.75/hr

Perform first-piece, in-process, and final inspections of die cast components. * Verify product ... Position Reports to the Quality Control Manager Qualifications Required * High school diploma or ...

KMC Stampings

Quality Engineer

Port Washington, WI · On-site

$68K - $87K/yr

Proven experience with ISO and IATF standards and quality management systems. * Proven experience with formal auditing * Strong knowledge and application of Statistical Process Control (SPC) and ...

The Vollrath Company

Sr Quality Engineer

Kiel, WI

$90K - $123K/yr

Utilize statistical process control (SPC), capability studies, and other statistical tools to ... Supplier Quality Management: * Participate in supplier selection and qualification processes.

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Process Control Manager information

See Sheboygan Falls, WI salary details

$38.8K

$104.4K

$143.7K

How much do process control manager jobs pay per year?

As of Aug 29, 2026, the average yearly pay for process control manager in Sheboygan Falls, WI is $104,353.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,100.00 and $116,800.00 per year, depending on experience, location, and employer.

What is a process control manager?

A Process Control Manager is responsible for overseeing and optimizing the various control systems and processes used in manufacturing or industrial operations. Their role involves ensuring that production processes run smoothly, efficiently, and safely by managing automated systems, monitoring performance, and implementing improvements. They often work closely with engineering, production, and quality assurance teams to identify issues and enhance process reliability. Additionally, they may be involved in training staff, maintaining compliance with regulations, and deploying new technologies to improve process control.

What are the key skills and qualifications needed to thrive as a process control manager?

To thrive as a Process Control Manager, you need a strong background in engineering or process technology, analytical problem-solving abilities, and experience in manufacturing or industrial environments. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), process automation software, and often certifications like Six Sigma or PMP are highly valued. Excellent leadership, communication, and decision-making skills help manage teams and coordinate with cross-functional departments effectively. These competencies are vital for ensuring process efficiency, safety, quality, and continuous improvement within complex production operations.

What are some typical challenges a process control manager might face in a manufacturing environment?

Process Control Managers often encounter challenges such as integrating new technologies with legacy systems, maintaining process consistency across shifts, and troubleshooting unexpected process deviations. They must also ensure compliance with safety and quality standards while coordinating closely with engineering, production, and maintenance teams. Strong problem-solving skills and effective communication are essential for navigating these complexities and driving continuous improvement initiatives.

What is the difference between Process Control Manager vs Process Engineer?

AspectProcess Control ManagerProcess Engineer
CredentialsBachelor's degree in engineering, certifications in process control (e.g., Certified Control Systems Technician)Bachelor's or master's in chemical, mechanical, or industrial engineering; certifications vary
Work EnvironmentSupervises control systems teams, manages process control strategies in manufacturing plantsDesigns, develops, and optimizes manufacturing processes, often in labs or plant settings
Employer & IndustryManufacturing, oil & gas, chemical industriesChemical, pharmaceutical, manufacturing industries

The Process Control Manager oversees the implementation and maintenance of control systems, focusing on team management and strategy. In contrast, the Process Engineer concentrates on designing and improving processes. Both roles require technical expertise but differ in scope and responsibilities.

What job categories do people searching Process Control Manager jobs in Sheboygan Falls, WI look for?

The top searched job categories for Process Control Manager jobs in Sheboygan Falls, WI are:

What cities near Sheboygan Falls, WI are hiring for Process Control Manager jobs?

Cities near Sheboygan Falls, WI with the most Process Control Manager job openings:

Process Control Manager jobs near you

Process Control Technician (10pm-6am)

Orion Castings

Grafton, WI • On-site

Full-time

Re-posted 29 days ago

Job description

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.
Summary
The Process Control Technician is responsible for developing, monitoring, and optimizing high-pressure aluminum die casting processes to ensure safe operation, consistent quality, and maximum productivity. This position works closely with production, tooling, maintenance, quality, and engineering to establish process standards, troubleshoot manufacturing issues, and support continuous improvement initiatives.
Principal Duties and Responsibilities
(but not limited to...)
  • Develop and maintain standardized die casting process parameters.
  • Set up and optimize die casting machines for new and existing production.
  • Monitor critical process variables including:
    • Melt temperature
    • Die temperature
    • Shot profiles
    • Injection speeds
    • Intensification pressure
    • Fill time
    • Cycle time
    • Lubrication parameters
  • Analyze casting defects including:
    • Porosity
    • Cold shuts
    • Blisters
    • Flash
    • Soldering
    • Misruns
    • Shrinkage
  • Perform root cause analysis using process data.
  • Establish and maintain documented process sheets and machine setup instructions.
  • Work with quality personnel to improve first-pass yield and reduce scrap.
  • Assist in die tryouts and new product launches.
  • Recommend tooling, process, or equipment improvements.
  • Validate process changes through production trials.
  • Ensure compliance with customer specifications and quality standards.
  • Train operators and setup technicians on approved process standards.
  • Participate in continuous improvement and lean manufacturing initiatives.

Please note that the duties and requirements described herein are intended to represent general contents of this job. This is not to be construed as an exhaustive statement of duties and responsibilities.
Qualifications
  • 2+ years of experience in a manufacturing or industrial environment, preferably in high-pressure aluminum die casting, casting operations, machining, maintenance, automation, or similar production processes.
  • Strong understanding of:
    • Aluminum alloys
    • Vacuum die casting (preferred)
    • Thermal management
    • Die lubrication systems
    • Hydraulic systems
    • Robot automation
  • Working knowledge of computer applications used for communication, documentation, and reporting
  • Understanding of molding principles applied to die casting is a plus.
  • Experience with real-time process monitoring systems.
  • Familiarity with X-ray analysis of castings.
  • Knowledge of IATF 16949 quality requirements.

Skills:
  • Strong analytical and troubleshooting skills.
  • Ability to interpret production and quality data.
  • Excellent communication and teamwork.
  • Strong organizational skills and attention to detail.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.

Key Position Competencies:
  • Communications - Listening, Reading Comprehension, Speaking and Writing.
  • Cognition - Analysis/Reasoning, Creative & Innovative Thinking, Decision Making & Judgement, and Problem Solving.
  • Personal Effectiveness - Accountability & Dependability, Adaptability & Flexibility, Customer Focus, Development & Continual Learning, Ethics & Integrity, Results Focus & Initiative, Safety Focus, Self-Management, Stress Tolerance, and Tact.
  • Interaction with Others - Influencing Others, Relationship Building, Teamwork and Valuing Diversity
  • Occupational - Advocating Causes, Enforcing Laws, Rules & Regulations, Facilitating Groups, Interviewing Others, Providing Consultation, and Presenting Information.
  • Management Qualities - Business Alignment, Coaching and Mentoring, Leadership, Fiscal Accountability, Organizational & Political Savvy, Planning & Organizing, Staff Management and Strategic Vision.

For more information about Orion Casting Careers and future job postings, please JOIN our Talent Community at www.orioncastings.com/careers and follow us at:
Orion Casting has a strong commitment to the principle of diversity, and in that spirit seeks a broad spectrum of candidates including women, minorities, veterans, and people with disabilities. Individuals with disabilities desiring accommodations in the application process should notify the hiring department by the application deadline.

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