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Process Control Engineer Jobs in Spring, TX (NOW HIRING)

Harvest Midstream Company

Process Engineer

Houston, TX · On-site

Deep, cross-disciplinary engineering knowledge (civil, electrical, mechanical, instrumentation, and process control). * Expert in developing and approving engineering deliverables: design basis, H ...

Vallourec North America

Process Engineer

Houston, TX · On-site

Process Engineer Make an Impact With Us At Vallourec, we are seeking individuals whose passion and ... Monitor and control key process variables to reduce variation and improve consistency * Lead and ...

Vallourec Star LP

Process Engineer

Houston, TX · On-site

Process Engineer Make an Impact With Us At Vallourec, we are seeking individuals whose passion and ... Monitor and control key process variables to reduce variation and improve consistency * Lead and ...

Salas O'Brien, Inc.

Process Engineer

Houston, TX · On-site

... control, documentation, and compliance are critical to operations. The Process Engineer will ... provide technical support to Engineering Design, Construction Management, and CQV/Start-up teams on ...

DPS Group

Process Engineer

Houston, TX · On-site

Process control & continuous improvement experience. * Experience with Batch and continuous processing. * Experience in applied process design engineering. * Knowledge of interpreting laboratory ...

Converge Resources

Senior Control Systems Engineer

Houston, TX · On-site +1

$159K - $165K/yr

... and processes. - Provide technical leadership and mentoring to junior engineers and technicians. - Stay updated with industry trends and advancements in control systems technology. - Ensure ...

Bedrock

Controls Engineer

Baytown, TX · On-site

$80/hr

Drive process control and suitable software innovation in collaboration and keep leadership abreast of new developments and innovation related to process control engineering. * Evaluate efficiency ...

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Process Control Engineer information

See Spring, TX salary details

$46.7K

$87.9K

$130.8K

How much do process control engineer jobs pay per year?

As of Jul 22, 2026, the average yearly pay for process control engineer in Spring, TX is $87,884.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,200.00 and $103,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
More about Process Control Engineer jobs
What are the most commonly searched types of Process Control Engineer jobs in Spring, TX? The most popular types of Process Control Engineer jobs in Spring, TX are:
What are popular job titles related to Process Control Engineer jobs in Spring, TX? For Process Control Engineer jobs in Spring, TX, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Spring, TX look for? The top searched job categories for Process Control Engineer jobs in Spring, TX are:
What cities near Spring, TX are hiring for Process Control Engineer jobs? Cities near Spring, TX with the most Process Control Engineer job openings:
Process Control Engineer jobs near you
Infographic showing various Process Control Engineer job openings in Spring, TX as of July 2026, with employment types broken down into 1% As Needed, 75% Full Time, 19% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $87,884 per year, or $42.3 per hour.
Process Engineer - Thermal Spray

Process Engineer - Thermal Spray

Kymera International

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 19 hours ago

Job description

Job Type
Full-time
Description
Job Title: Process Engineer (Thermal Spray)
Classification: Full-time, Salaried Exempt
Reports To: General Manager
Location: Kymera - CASL Houston and Thermal Spray Solutions Locations (Travel Required)
ABOUT THE COMPANY:
Kymera International is a leading global producer of specialty metal powders, pastes, and granules, catering to industries such as aerospace, defense, automotive, and electronics. Our mission is to drive innovation while adhering to the highest standards of sustainability, operational excellence, and ethical business practices. We are committed to continuous improvement and regulatory compliance on a global scale.
Job Overview:
The Thermal Spray Process Engineer plays a critical dual role in managing and optimizing technical operations for shipboard and shop projects, from initial proposals through project closeout. This position combines process engineering expertise-particularly in thermal spray technologies-with project engineering responsibilities, including design layout, estimating, and execution oversight. The engineer ensures that projects are accurately scoped, technically sound, and delivered on time, within budget, and in compliance with quality, safety, and customer specifications.
Duties and Responsibilities:
  • Collaborate with Sales and Marketing to review project proposals and scopes as outlined in
  • Requests for Proposal (RFQ).
  • Develop detailed project layouts, schedules, and workflows for efficient execution.
  • Read and interpret blueprints and technical drawings; utilize CAD software for tooling and project overlays.
  • Develop Process Control Plans (PCPs) including documentation and drawings, creating a catalog aligned with product lines.
  • Create user and training manuals based on PCPs to support workforce knowledge and project execution.
  • Implement new product introductions, including tooling design and robotic programming where applicable.
  • Lead software integrations related to process control, estimating, budgeting, and inspection.
  • Support estimating efforts, ensuring accurate calculation of hours, materials, tools, equipment, personnel, and subcontractor requirements.
  • Evaluate customer requirements and technical drawings to develop precise quotes and job estimates.
  • Design, refine, and document thermal spray (HVOF, plasma, arc spray, grit blast), machining, and auxiliary processes to improve quality, efficiency, and consistency.
  • Serve as the technical subject matter expert for all thermal spray systems and associated equipment.
  • Conduct root cause analyses and implement corrective actions to optimize production workflows and coating quality.
  • Manage vendor relationships for process equipment, raw materials, and upgrades.
  • Troubleshoot and lead upgrades to equipment and systems to enhance reliability and capability.
  • Maintain detailed technical documentation, process instructions, and job travelers.
  • Train and mentor operators and technicians on process execution, troubleshooting, and safety
  • compliance.
  • Ensure technical training and compliance to meet business objectives.
  • Drive enhancements in quality, health, and safety (EH&S) standards.
  • Develop team performance metrics and support cross-departmental process controls.
  • Adapt to changing business priorities and undertake other duties as assigned.
  • This role may have supervisory responsibilities in the future.

Benefits Summary:
At Kymera International - we provide a competitive benefits package to support your health, well-being, and financial security, including:
  • Generous Time Off: 11 annual company-paid holidays and flexible PTO.
  • Healthcare Savings: Flexible Spending Accounts (FSA), Health Savings Accounts (HSA), and comprehensive dental and vision coverage.
  • Retirement Support: 401(k) plan with a competitive company match.
  • Insurance Coverage: Company-paid short-term disability and life insurance, with additional voluntary options like critical illness, hospital care, and long-term disability coverage.
  • Competitive pay.
  • Team Benefits: A supportive team culture and resources to help you thrive.

We are dedicated to helping you live your best life, both professionally and personally. Benefits are reviewed annually.
Requirements
Required Skills and Abilities:
  • 5+ years of technical planning, process, and project engineering experience.
  • Strong knowledge of thermal spray technologies, process parameters, and equipment setup.
  • Proficiency with CAD software and Microsoft Office Suite.
  • Ability to manage multiple priorities in a fast-paced, deadline-driven environment.
  • Exceptional analytical and problem-solving skills with a continuous improvement mindset.
  • Excellent written and verbal communication skills for collaboration with teams and customers.
  • Ability to thrive in a dynamic, flexible work environment where roles may blend across functions.
  • Experience with estimating, project scheduling, and resource allocation.
  • Must be a "US Person" under ITAR requirements and able to pass all necessary background checks and security clearances, including DBIDS credentialing.
  • Possess and maintain a valid driver's license with a satisfactory driving record, to operate a rental or company vehicle.
  • Ability to travel to domestic and international up to 50%.

Required Experience and Education:
  • Bachelor's or Associate degree in Mechanical Engineering, Manufacturing Engineering, or related field, or equivalent experience.
  • Minimum 5 years' experience in manufacturing, machining, thermal spray process engineering, or project engineering roles.
  • Experience in job shop or service-oriented, high-mix/low-volume production preferred.

Physical Requirements:
  • Ability to stand, walk, and perform repetitive manual tasks for extended periods.
  • Strength to lift, carry, push, or pull up to 50 pounds unassisted.
  • Capability to perform physical tasks such as bending, kneeling, crouching, and reaching.
  • Coordination and manual dexterity to safely operate machinery, tools, and equipment while maintaining focus on ergonomics and safety.
  • Ability to work safely in environments with potential exposure to dust, fumes, and noise.
  • Ability to wear and work comfortably in required personal protective equipment (PPE) including but not limited to steel-toe boots, for prolonged periods.

When requested by employees, and when possible, reasonable accommodations may be provided to help individuals with disabilities perform their essential job functions. Kymera is an Equal Opportunity Employer, encouraging diversity in the workplace. EOE: race/color/religion/sex/sexual orientation/gender identity/national origin/disability.

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