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Process Control Engineer Jobs in Kansas (NOW HIRING)

HF Sinclair

Process Control DCS Engineer

El Dorado, KS · On-site

Basic Function HF Sinclair is seeking a Process Control DCS Engineer in El Dorado,KS who will be responsible to provide technical support and leadership for the refinery's Honeywell TDC3000 and ...

HF Sinclair

Process Control DCS Engineer

El Dorado, KS · On-site

Basic Function HF Sinclair is seeking a Process Control DCS Engineer in El Dorado,KS who will be responsible to provide technical support and leadership for the refinery's Honeywell TDC3000 and ...

Lanco

Manufacturing Process Engineer

Lenexa, KS · On-site

$67K - $89K/yr

Quality Engineering & Process Control * Lead and support PFMEA development, control plans, and process risk assessments. * Drive root cause analysis (RCCA, 5-Why, Fishbone) for internal defects ...

Bright Mind Solutions LLC

Quality Engineer

Kansas City, KS · On-site

$40 - $42/hr

... process control, product evaluation, product reliability, inventory control, metrology, automated testing, software, research and development, and administrative application. • Directs workers ...

Cloud think technologies LLC

Quality Engineer

Kansas City, KS · On-site

$69K - $89K/yr

... process control, product evaluation, product reliability, inventory control, metrology, automated testing, software, research and development, and administrative application. • Directs workers ...

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Process Control Engineer information

See Kansas salary details

$46.8K

$88.1K

$131.1K

How much do process control engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for process control engineer in Kansas is $88,078.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,300.00 and $103,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control systems such as SCADA or DCS, analyze data, troubleshoot issues, and optimize operations, typically requiring knowledge of automation, instrumentation, and control theory. The role may involve programming, system integration, and adherence to safety standards.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding advanced certifications, or managing large projects or teams.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. Achieving this level typically requires extensive experience, advanced skills, and sometimes leadership roles or executive responsibilities.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer can reach up to $100,000 or more annually, depending on experience, industry, and location. Senior QC engineers with specialized skills or certifications may earn higher compensation, especially in manufacturing, aerospace, or pharmaceutical sectors.
More about Process Control Engineer jobs
What are popular job titles related to Process Control Engineer jobs in Kansas? For Process Control Engineer jobs in Kansas, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Kansas look for? The top searched job categories for Process Control Engineer jobs in Kansas are:
What are popular job titles related to Process Control Engineer jobs in KS? For Process Control Engineer jobs in KS, the most frequently searched job titles are:
Process Control Engineer jobs near you
Infographic showing various Process Control Engineer job openings in Kansas as of June 2026, with employment types broken down into 73% Full Time, 11% Part Time, and 16% Contract. Highlights an 89% In-person, and 11% Hybrid job distribution, with an average salary of $88,078 per year, or $42.3 per hour.
Process Control DCS Engineer

Process Control DCS Engineer

HF Sinclair

El Dorado, KS • On-site

Other

Medical, Dental, Vision, Retirement, PTO

Posted 2 days ago

HF Sinclair rating

8.3

Company rating: 8.3 out of 10

Based on 33 frontline employees who took The Breakroom Quiz

15th of 74 rated oil and gas companies

Job description

Basic Function

HF Sinclair is seeking a Process Control DCS Engineer in El Dorado,KS who will be responsible to provide technical support and leadership for the refinery's Honeywell TDC3000 and Experion PKS control systems. The role includes maintaining and improving regulatory and advanced control strategies, supporting system reliability, and working with Operations and Engineering to ensure safe and efficient unit performance. The engineer will also drive optimization and margin improvement through the development of new control strategies and Advanced Control applications.

Job Duties
  • Maintain and troubleshoot Honeywell TDC3000 and Experion PKS systems, including configuration, logic, graphics, and point databases.
  • Monitor DCS performance, alarms, and system health to ensure reliable operation.
  • Tune and optimize regulatory control loops.
  • Provide support for PLC and SIS logic, including troubleshooting and documentation.
  • Develop, implement, and maintain APC applications such as multivariable controllers and inferential models.
  • Monitor APC performance and make adjustments as needed.
  • Identify and communicate margin improvement opportunities related to APC utilization.
  • Work with Planning and Operations to align APC objectives with refinery operating targets.
  • Support capital and maintenance projects involving control systems.
  • Participate in PHA, P&ID reviews, and MOC processes.
  • Prepare functional specifications and assist with testing, commissioning, and startup activities.
  • Review contractor proposals and engineering documents for accuracy and compliance with standards.
  • Perform DCS hardware and software maintenance and upgrades.
  • Maintain system backups, documentation, and cybersecurityaligned configurations.
  • Support modernization projects, including system migrations and network upgrades.
  • Provide daily support to Operations for troubleshooting control issues.
  • Assist with alarm management improvements and graphics updates.
  • Train operators and engineers on control strategies and system functionality.
Experience

A minimum of 3 to 15 years of experience in Process Control or DCS/Controls Engineering.

Preferred Experience

  • Refinery or petrochemical industry experience.
  • Experience with Honeywell TDC3000 and Experion PKS systems.
  • Experience with PCN/PCS infrastructure and cybersecurity requirements.
  • Experience with regulatory control tuning and APC implementation.
Education Level

A minimum of a Bachelor's degree in Engineering (Chemical, Electrical, Mechanical, or related field) or equivalent technical experience.

Required Skills
  • Strong understanding of DCS, PLC, and SIS engineering concepts.
  • Ability to manage and execute control system projects.
  • Strong analytical and troubleshooting skills.

Preferred Skill
Working knowledge of Microsoft products and experience with engineering software is preferred.

Supervisory/Managerial Responsibility
May be responsible for supervising contractors depending on assignment. 
Work Conditions
Office and plant based with up to 10% travel required.  Subject to varying weather conditions and required to work in all temperatures, including outdoors.
Benefits
HF Sinclair offers a comprehensive benefits package designed to support the well-being of our employees and their families. Our benefits include, but are not limited to, the following:
  • Medical Insurance
  • Vision Insurance
  • Dental Insurance
  • Paid Time-Off
  • 401(k) Retirement Plan with match
  • Educational Reimbursement
  • Parental Bonding Time
  • Employee Discounts
We are committed to fostering a supportive and inclusive work environment, ensuring our employees have the resources needed to thrive professionally and personally. Benefit eligibility is governed by official plan documents, for more details visit Total Rewards.
Physical Requirements
Job conditions require standing, walking, sitting, talking or hearing, making visual inspections, making precise hand and finger movements, lifting or carrying up to 50 lbs, climbing up to 200 ft, perceive color differences,  required to wear personal protective equipment as needed and a respirator in emergency situations (beards are not permitted), ability to operate and drive all assigned company vehicles at company standard insurance rates is essential (inability to maintain standard insurance rates is grounds for dismissal), valid State drivers license and proof of insurance required. Depending on location must satisfactorily complete a comprehensive medical physical examination.  Job conditions may require twisting, stooping, crouching, kneeling, reaching or grasping, and working in confined spaces as permitted.
Our One HF Sinclair Culture:
At HF Sinclair, we are united through our One HF Sinclair Culture, which is underpinned by our five core values of Safety, Integrity, Teamwork, Ownership and Inclusion. Developed to empower our people, our five core cultural values are at the heart of everything we do and extend to how we engage our stakeholders. These values influence our decisions, shape our behaviors and keep us connected across the entire organization. We maintain a true Safety culture for our employees, communities, environments and customers. Our goal is to make sure everyone returns home safely each day. We have a long-standing commitment to Integrity and ethical behavior and do what is right for our employees, investors, communities and the environment. We encourage employees to Step Up and Stand Out by championing a culture of Teamwork and Ownership. We foster a culture of Inclusion by encouraging diversity of experiences, viewpoints and backgrounds. What makes each of us different, together makes us stronger.
About HF Sinclair Corporation
HF Sinclair Corporation, headquartered in Dallas, Texas, is an independent energy company that produces and markets high-value light products such as gasoline, diesel fuel, jet fuel, renewable diesel and other specialty products. HF Sinclair owns and operates refineries located in Kansas, Oklahoma, New Mexico, Wyoming, Washington and Utah and markets its refined products principally in the Southwest U.S., the Rocky Mountains extending into the Pacific Northwest and in other neighboring Plains states. HF Sinclair supplies high-quality fuels to more than 1,500 branded stations and licenses the use of the Sinclair brand at more than 300 additional locations throughout the country. In addition, subsidiaries of HF Sinclair produce and market base oils and other specialized lubricants in the U.S., Canada and the Netherlands, and export products to more than 80 countries. Through its subsidiaries, HF Sinclair produces renewable diesel at two of its facilities in Wyoming and also at its facility in Artesia, New Mexico. HF Sinclair provides petroleum product and crude oil transportation, terminalling, storage and throughput services to its refineries and the petroleum industry.
Equal Opportunity Employer

HF Sinclair Corporation is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or any other prohibited ground of discrimination.

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