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Power Transformer Design Jobs (NOW HIRING)

Design magnetic components for power distribution products, including transformers, chokes, other inductors, and current transformers to meet specifications for power, configuration, size, cost ...

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Power Transformer Design information

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$75.5K

$124.4K

$172.5K

How much do power transformer design jobs pay per year?

As of Sep 3, 2026, the average yearly pay for power transformer design in the United States is $124,373.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $140,000.00 per year, depending on experience, location, and employer.

What is a power transformer design?

A Power Transformer Design job involves designing and developing electrical transformers used in power transmission and distribution networks. Engineers in this role calculate electrical, thermal, and mechanical parameters to ensure efficiency, reliability, and compliance with industry standards. They use simulation tools, material selection, and optimization techniques to enhance transformer performance. Additionally, they collaborate with manufacturing teams to oversee production and testing processes.

What does a power transformer design professional do?

Professionals in Power Transformer Design typically spend their days developing technical drawings, performing electromagnetic and thermal calculations, and running simulations to optimize transformer efficiency and reliability. Collaboration is key—they often work closely with mechanical engineers, drafters, and manufacturing teams to refine designs and address production challenges. Reviewing client specifications, creating Bill of Materials, and ensuring compliance with industry standards are also common tasks. Staying current with technological advancements and participating in design reviews creates opportunities for professional growth and innovation within the field.

What are the key skills and qualifications needed for power transformer design?

To thrive in Power Transformer Design, you need a strong background in electrical engineering, expertise in electromagnetic theory, and a solid understanding of transformer components and insulation systems, typically backed by a relevant engineering degree. Familiarity with industry-standard CAD tools (such as AutoCAD or SolidWorks), simulation software (like ANSYS or Maxwell), and knowledge of international standards (IEC, IEEE) are essential. Excellent problem-solving skills, attention to detail, and effective teamwork and communication abilities distinguish top performers in this role. These competencies ensure the efficient design of reliable power transformers that meet safety, performance, and regulatory requirements.

What are the most commonly searched types of Power Transformer Design jobs?

The most popular types of Power Transformer Design jobs are:

Infographic showing various Power Transformer Design job openings in the United States as of August 2026, with employment types broken down into 80% Full Time, 10% Part Time, and 10% Temporary. Highlights an 90% In-person, and 10% Remote job distribution, with an average salary of $124,373 per year, or $59.8 per hour.

Power Transformer Active Part Design Engineer

Meta Power Solutions

Palm Beach Gardens, FL • On-site

Full-time

Posted 6 days ago


Job description

We are seeking an experienced Power Transformer Active Part Design Engineer responsible for the complete electrical and electromagnetic design of large oil-immersed power transformers up to 300 MVA and 345 kV.

The successful candidate should have strong theoretical and practical knowledge of transformer core, windings, insulation, impedance, losses, short-circuit forces, dielectric design, thermal performance, tap windings, and active-part construction.

The engineer will work from customer specifications through final design, manufacturing release, factory testing, and technical troubleshooting.

Key Responsibilities

Perform complete electrical design of large power transformers.

Design transformer core, HV/LV windings, tertiary windings, regulating windings, and active-part arrangements.

Calculate:

Turns and flux density.

Core dimensions.

Conductor sizes and current density.

Transformer impedance.

No-load and load losses.

Eddy and stray losses.

Short-circuit forces.

Temperature rise.

Dielectric clearances.

Perform insulation coordination for transformers up to 345 kV class.

Design for lightning impulse, switching impulse where applicable, induced voltage, and partial-discharge requirements.

Select appropriate winding types such as disc, continuous disc, helical, layer, interleaved, and regulating windings.

Design internal electrical clearances and insulation systems.

Coordinate OLTC and regulating winding requirements.

Design or review tertiary and autotransformer arrangements where applicable.

Review customer specifications and guaranteed technical requirements.

Optimize transformer design for performance, material usage, losses, manufacturability, and cost.

Prepare and review winding, core, insulation, active-part, and electrical connection design information.

Support manufacturing during winding, core assembly, active-part assembly, drying, and tanking.

Support factory testing and investigate abnormal test results or design-related problems.

Participate in design reviews and continuous improvement of transformer design standards.

Required Qualifications

Bachelor’s degree in electrical engineering or Power Engineering.

Minimum 8 years of direct power transformer design experience preferred.

Strong experience with large oil-immersed power transformers.

Experience with transformers in the 230 kV–345 kV class strongly preferred.

Experience with designs approaching 300 MVA strongly preferred.

Strong understanding of transformer electromagnetic theory.

Knowledge of IEEE/ANSI and/or IEC transformer standards.

Experience with transformer design calculation software, Excel, CAD, and engineering systems.

Preferred Experience

Autotransformers.

Three-winding transformers.

Generator step-up transformers.

Utility transmission transformers.

OLTC applications.

FEA for electrical, magnetic, thermal, or short-circuit analysis.

Factory testing and troubleshooting.