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Plastic Process Engineer Jobs in Wisconsin (NOW HIRING)

Programing of IMM robots is preferred. * Willing to work 12-hour shift schedule. * The ability to ... Plastics injection molding experience. * Basic hydraulic, electrical and troubleshooting experience.

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Plastic Process Engineer information

See Wisconsin salary details

$50K

$92.9K

$143.8K

How much do plastic process engineer jobs pay per year?

As of Jun 16, 2026, the average yearly pay for plastic process engineer in Wisconsin is $92,878.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,200.00 and $104,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Plastic Process Engineers in optimizing manufacturing processes?

Plastic Process Engineers often encounter challenges such as maintaining consistent product quality while scaling up production, troubleshooting equipment malfunctions, and minimizing material waste. They must continuously monitor and adjust processing parameters like temperature, pressure, and cycle time to ensure efficiency and compliance with specifications. Collaboration with design, quality, and maintenance teams is crucial to quickly resolve issues and implement process improvements. Staying updated with new materials and technologies also plays a key role in overcoming these challenges and advancing in the field.

What does a Plastic Process Engineer do?

A Plastic Process Engineer is responsible for designing, developing, and optimizing processes involved in the manufacturing of plastic products. They work with various types of plastic materials and molding technologies, such as injection molding, extrusion, and blow molding. Their duties often include troubleshooting production issues, improving process efficiency, ensuring product quality, and collaborating with design and production teams to implement best practices. They also play a key role in selecting materials, setting process parameters, and maintaining compliance with safety and environmental regulations.

What is the difference between Plastic Process Engineer vs Plastic Technician?

AspectPlastic Process EngineerPlastic Technician
CredentialsBachelor's degree in plastics engineering, chemical engineering, or related fieldTechnical diploma or associate degree in plastics technology or related field
Work EnvironmentDesign, optimize, and oversee manufacturing processes in production facilitiesOperate and maintain plastic processing equipment on the production floor
ResponsibilitiesProcess development, troubleshooting, and process improvementMachine setup, operation, and quality checks

The Plastic Process Engineer focuses on designing and improving plastic manufacturing processes, requiring a higher level of education and analytical skills. In contrast, the Plastic Technician handles day-to-day machine operation and maintenance. Both roles are essential in the plastics industry, but they differ in scope and responsibilities.

What are the key skills and qualifications needed to thrive as a Plastic Process Engineer, and why are they important?

To thrive as a Plastic Process Engineer, you need a solid background in chemical or mechanical engineering, polymer science, and process optimization, often backed by a relevant degree. Familiarity with CAD software, injection molding machines, statistical process control (SPC), and certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help you collaborate with cross-functional teams and drive continuous improvement. These competencies ensure efficient production, high product quality, and innovation in plastic manufacturing environments.
What cities in Wisconsin are hiring for Plastic Process Engineer jobs? Cities in Wisconsin with the most Plastic Process Engineer job openings:
Project Engineer, Food/Retail Division

Project Engineer, Food/Retail Division

Plastic Ingenuity

Cross Plains, WI • On-site

$72K - $100K/yr

Full-time

Posted 13 days ago


Plastic Ingenuity rating

8.9

Company rating: 8.9 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

5th of 79 rated plastic manufacturers


Job description

Company Summary:
Plastic Ingenuity is committed to providing innovative, high-quality packaging for the food, healthcare, and
consumer goods industries. At the company's heart are five core values that define who we are and why we
have sustained success since 1972. We are friendly and genuine, fostering authentic connections with colleagues
and clients alike. Resourcefulness defines our approach, allowing us to turn challenges into opportunities.
Collaboration is ingrained in our process, uniting diverse perspectives to identify creative solutions. Total
customer focus drives us; we listen intently, respond promptly, and consistently exceed expectations. Lastly, we
are dependable doers, letting our actions speak louder than words. These values are the cornerstone of Plastic
Ingenuity.
Role Summary:
The Project Engineer is responsible for successfully launching new products for Plastic Ingenuity's customers. As a key member of the commercial team, you will act as the liaison between the sales team and all other departments involved in launching a new product, including pricing, engineering, prototyping, tooling, quality, operations, and customer service. You will create and execute detailed project plans - using tools such as Gantt charts and RACI matrices - to ensure the timely and successful completion of projects in the pipeline, from initial design through commercial production and delivery. The focus of this role is to help manage a new product roll-out from prototype tool development through production tool handover to the process engineer and operations. Potential development pathways for this role include account management, technical sales, and operations.
Up to 25% travel may be required.
Accountable for:
  • Creating and executing detailed project plans for new product development - including Gantt charts and RACI matrices.
  • Capturing all relevant information pertaining to new projects.
  • Keeping all stakeholders informed on project status.
  • Delivering projects on time and within budget.
  • Identifying issues early - such as gaps in knowledge, unrealistic timelines, or cost overruns.
  • Assisting traveling salespeople with requests such as pricing, prototyping, drawings, etc.
  • Resolving operational problems and minimizing delays.
  • Identifying, developing, and gathering resources necessary to complete the project.
  • Ensuring data accuracy, security, required documentation, and regulatory compliance.
  • Working closely with sales, engineering, quality, and shop to ensure parts meet customer specifications.
Minimum Qualifications:
  • Four-year degree in a related field or equivalent work experience.
  • Strong, demonstrated project management skills.
  • Previous experience working in a fast-paced, ever-changing environment.
  • Strong problem-solving and critical-thinking skills.
  • Excellent verbal and written communication skills across all levels of the organization.
  • Must model the highest degree of moral and ethical behavior.
Desired Qualifications:
  • Project Management Professional certification or equivalent.
  • A background in Science, Technology, Engineering, or Math.
  • Prior experience in a manufacturing environment.
  • Prior experience working in new product development.
  • Keep commitments; exhibits candor and courage - is not afraid to establish a visible presence and point of view, to engage in spirited and constructive debate, to hold others accountable.

Plastic Ingenuity is an Equal Opportunity Employer. We are committed to a diverse and inclusive workplace, as we know that each of our employees helps to make us better. We strongly encourage applicants from all backgrounds and walks of life. Come join us.

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