1

Plant Optimization Engineer Jobs in Boston, MA (NOW HIRING)

Senior Process Engineer

Rockland, MA · On-site

$110K - $143K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Optimization & Plant Support: * Analyze production data, workflows, and processes to ... Perform engineering calculations to properly size and specify process equipment, including pumps ...

Senior Process Engineer

Rockland, MA · On-site

$110K - $143K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Optimization & Plant Support: * Analyze production data, workflows, and processes to ... Perform engineering calculations to properly size and specify process equipment, including pumps ...

Senior Project Engineer - Mechanical

Boston, MA

$93K - $124K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Job Requirements Stark Tech is seeking a Senior Project Engineer - Mechanical who excels by ... plant systems, and air distribution to ensure every design is safe, code-compliant, and optimized ...

Senior Project Engineer - Mechanical

Boston, MA · On-site

$93K - $155K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Job Requirements Stark Tech is seeking a Senior Project Engineer - Mechanical who excels by ... plant systems, and air distribution to ensure every design is safe, code-compliant, and optimized ...

Senior Mechanical Engineer

Boston, MA · On-site

$140K - $150K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... optimization, the company helps commercial and institutional clients reduce operating costs while ... Lead the design of HVAC, plumbing, boiler, and chiller plant systems for commercial and ...

Senior Mechanical Engineer

Boston, MA · On-site

$113K - $149K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... optimization, the company helps commercial and institutional clients reduce operating costs while ... Lead the design of HVAC, plumbing, boiler, and chiller plant systems for commercial and ...

Senior Mechanical Engineer

Boston, MA · On-site

$140K - $150K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... optimization, the company helps commercial and institutional clients reduce operating costs while ... Lead the design of HVAC, plumbing, boiler, and chiller plant systems for commercial and ...

Senior Mechanical Engineer

Boston, MA · On-site

$140K - $150K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... optimization, the company helps commercial and institutional clients reduce operating costs while ... Lead the design of HVAC, plumbing, boiler, and chiller plant systems for commercial and ...

You'll work directly with customer stakeholders - from process engineers to plant leadership - to ... optimization opportunities * Develop simulations, models, and analytical workflows using Python and ...

You'll work directly with customer stakeholders - from process engineers to plant leadership - to ... optimization opportunities * Develop simulations, models, and analytical workflows using Python and ...

Senior Mechanical Engineer

Burlington, MA · On-site

$113K - $150K/yr

... plant utilities, and process utilities interfaces design. The ability to successfully handle ... Mechanical optimization/site support * Delivery of agreed design scope within budget hours and ...

Senior Mechanical Engineer

Burlington, MA · On-site

$113K - $150K/yr

... plant utilities, and process utilities interfaces design. The ability to successfully handle ... Mechanical optimization/site support * Delivery of agreed design scope within budget hours and ...

Mechanical Engineer IV

Westborough, MA

$66.58/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... optimized manufacturing and test processes for New Product Introduction (NPI). - Implement ... and plant infrastructure. - Ability to travel (~10%) to support projects when normal business ...

Engineering Intern

Cambridge, MA · On-site

$18 - $20/hr

Provide operations engineering as needed for plant & distribution performance optimization * Weekly meetings with plant staff to provide updates on progress Basic Qualifications * Currently enrolled ...

Environmental Engineer

Boston, MA · On-site +1

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This role plays a critical part in maintaining regulatory compliance, optimizing environmental ... Collaborate with EHS, engineering, and plant leadership to embed environmental standards into ...

Showing results 21-40

Plant Optimization Engineer information

See Boston, MA salary details

$45.1K

$108.5K

$155.4K

How much do plant optimization engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for plant optimization engineer in Boston, MA is $108,502.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,300.00 and $130,400.00 per year, depending on experience, location, and employer.

What does a plant optimization engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.

What are the key skills and qualifications needed to thrive as a plant optimization engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What are some typical challenges faced by plant optimization engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What are popular job titles related to Plant Optimization Engineer jobs in Boston, MA?

For Plant Optimization Engineer jobs in Boston, MA, the most frequently searched job titles are:

Infographic showing various Plant Optimization Engineer job openings in Boston, MA as of June 2026, with employment types broken down into 86% Full Time, 8% Part Time, and 6% Contract. Highlights an 83% Physical, 4% Hybrid, and 13% Remote job distribution, with an average salary of $108,502 per year, or $52.2 per hour.

Simulation Engineer, RMTO Process Engineering

Amazon

Westborough, MA

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 3 days ago


Amazon rating

7.4

Company rating: 7.4 out of 10

Based on 7,091 frontline employees who took The Breakroom Quiz

6th of 39 rated national retailers


Job description

Are you passionate about using innovative simulation technology to solve complex manufacturing challenges. Join our world-class 3D Simulation Team where you'll leverage advanced virtual modeling tools to revolutionize how we design, validate, and optimize robotic manufacturing operations.
In this role, you'll create high-fidelity virtual environments that mirror real-world operations using plant simulation and process simulation software. Through detailed discrete-event modeling, you'll analyze production capacity, optimize facility layouts, and validate material flows to drive plant-level decisions that enhance operational efficiency

You'll conduct virtual builds, validate assembly processes, and perform ergonomic assessments to help us design and establish robust manufacturing processes. These capabilities help transform how we approach manufacturing challenges - dramatically reducing risks and costs while maximizing productivity.
This position offers unique opportunities to impact multiple facets of manufacturing innovation. You'll collaborate with process engineers, design teams, and operations partners to deliver simulation solutions that drive operational improvements and influence product and process design decisions


If you're excited about combining technical expertise with practical problem-solving to shape the next generation of manufacturing processes, we want to hear from you.
Key job responsibilities
- Create and validate high-fidelity 3D models using plant simulation software to analyze production capacity, optimize facility layouts, and improve material flows
- Develop detailed process simulations to verify assembly sequences, validate ergonomics, and identify potential design for assembly issues before physical implementation
- Conduct comprehensive simulation studies to evaluate and optimize manufacturing processes, including tool clash analysis and cable routing validation
- Partner with process engineering teams to validate new production processes and layout changes through virtual modeling
- Perform scenario planning and sensitivity analyses to support operational improvement initiatives and contingency planning
- Generate data-driven recommendations through simulation outputs to enhance manufacturing efficiency and reduce implementation risks
- Develop and maintain simulation best practices, templates, and standard work to improve team productivity
- Collaborate with cross-functional teams to gather requirements and present simulation findings that drive decision-making
- Support continuous improvement initiatives by identifying opportunities to enhance simulation capabilities
- Foster a culture of inclusion and knowledge sharing across the organization
A day in the life
Amazon offers a full range of benefits for you and eligible family members, including domestic partners and their children. Benefits can vary by location, the number of regularly scheduled hours you work, length of employment, and job status such as seasonal or temporary employment. The benefits that generally apply to regular, full-time employees include:
1

Medical, Dental, and Vision Coverage
2. Maternity and Parental Leave Options
3. Paid Time Off (PTO)
4.

401(k) Plan
If you are not sure that every qualification on the list above describes you exactly, we'd still love to hear from you. At Amazon, we value people with unique backgrounds, experiences, and skillsets.
About the team
The 3D Simulation Team, as part of the broader Process Engineering organization, leverages virtual modeling capabilities to validate and optimize manufacturing decisions before physical implementation. While the Process Engineering Team focuses on developing assembly processes, providing DFA feedback, writing work instructions, and managing tools and equipment for our AR factories, our simulation team complements these efforts through advanced plant and process simulation

We deliver a wide range of solutions - from conducting virtual builds and ergonomic assessments to performing capacity analyses and production layout optimization. This integration of simulation capabilities within process engineering ensures we can effectively evaluate, implement, and continuously improve our manufacturing operations while reducing implementation risks and enhancing operational efficiency across our facilities.


What Amazon employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom


Amazon logo

About Amazon

Sourced by ZipRecruiter

Amazon.com, Inc., commonly known as Amazon, is an American multinational technology company. It was founded by Jeff Bezos in 1994 and initially started as an online marketplace for books. Since then, Amazon has expanded its operations and become one of the largest e-commerce companies in the world. Amazon's primary business is its online retail platform, where customers can purchase a vast array of products, including electronics, clothing, books, home goods, and much more. The company offers a convenient and user-friendly shopping experience, with features such as fast shipping, customer reviews, and personalized recommendations. In addition to its e-commerce platform, Amazon has diversified its business into various other areas. One of its notable ventures is Amazon Web Services (AWS), a comprehensive cloud computing platform that provides services such as storage, compute power, and database management to individuals and businesses. AWS has become a leader in the cloud computing industry, powering many websites and applications worldwide. Amazon has also developed its own consumer electronics, including the popular Amazon Kindle e-reader, Fire tablets, Fire TV streaming devices, and the Alexa-powered Echo smart speakers. The Alexa voice assistant, integrated into these devices, allows users to interact with their devices using voice commands, perform tasks, and access information. Furthermore, Amazon has expanded into media and entertainment. It operates Prime Video, a streaming service that offers a wide range of movies, TV shows, and original content. Amazon Music provides a platform for streaming and purchasing digital music, while Audible offers audiobooks and other audio content. The company's commitment to customer satisfaction and convenience is demonstrated by its membership program, Amazon Prime. Prime members receive various benefits, including free two-day shipping, access to streaming services, exclusive deals, and more.

Industry

It services, book publishers, retail, real estate and computer and electronic product manufacturing

Company size

10,000+ Employees

Headquarters location

Seattle, WA, US