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Plant Optimization Engineer Jobs in Virginia (NOW HIRING)

... Engineer, you will report to the DCS Regional Manager (who is based in Australia), and work closely ... Provide risk-mitigated plant optimization strategies, including system optimization and energy ...

Plant Engineer

Richmond, VA · On-site

$100K - $140K/yr

As a Plant Engineer, you'll play a key role in optimizing plant operations, driving performance improvements, and ensuring the safe, efficient production of high-quality products used worldwide. This ...

This is a highly visible, plant-level engineering role, serving as the technical leader for the site, driving continuous improvement initiatives, leading capital projects, optimizing manufacturing ...

The Plant Engineer increases efficiencies of plant operations, maintains plant run time, implements ... optimization needs Assist with facility shutdown planning and execution Exercise your problem ...

Collaborate with innovation teams, scale-up engineers, and manufacturing sites to anticipate future ... optimization, simplification, and technical readiness. * Proven ability to lead teams and technical ...

Collaborate with innovation teams, scale-up engineers, and manufacturing sites to anticipate future ... optimization, simplification, and technical readiness. * Proven ability to lead teams and technical ...

... of plant processes, striving for optimal costs and efficienciesHire and develop a competent ... Bachelor's degree in engineering or technical field required; MBA is a plusA minimum 10 years ...

New

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

Supports the design and optimization of the supporting infrastructure in support of the SPRIP ... as Network Plant Engineer supporting ISP/OSP solutions on large, complex networks; * Specific ...

Plant Manager

Sandston, VA · On-site

$162K - $182K/yr

... for optimal costs and efficiencies * Hire and develop a competent, efficient and motivated ... Bachelor's degree in engineering or technical field required; MBA is a plus * A minimum 10 years ...

Plant Manager

Sandston, VA · On-site

$162K - $182K/yr

... for optimal costs and efficiencies * Hire and develop a competent, efficient and motivated ... Bachelor's degree in engineering or technical field required; MBA is a plus * A minimum 10 years ...

Superintendent, Plant Process (Front End) is responsible for supervising and driving plant maintenance process optimization for the functional area assigned in a 24/7 Manufacturing. They lead a ...

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Plant Optimization Engineer information

What does a plant optimization engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.

What are the key skills and qualifications needed to thrive as a plant optimization engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What are some typical challenges faced by plant optimization engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What are popular job titles related to Plant Optimization Engineer jobs in Virginia?

For Plant Optimization Engineer jobs in Virginia, the most frequently searched job titles are:

What cities in Virginia are hiring for Plant Optimization Engineer jobs?

Cities in Virginia with the most Plant Optimization Engineer job openings:

DCS/BMS Service Engineer

On-site

Full-time

Re-posted 17 days ago


Key responsibilities

  • Maintain and support the Distributed Control System (DCS) and Central Monitoring System (CMS) across multiple sites, including system backups, firmware/software updates, and cybersecurity compliance.

  • Provide technical support for incident management, including event investigations, root cause analysis, and problem resolution, while supporting site teams as needed.

  • Lead and support projects aimed at system optimization, performance enhancement, and operational improvements for data center facilities.


Job description

Your Impact

As the DCS (Distributed Control System) / BMS (Building Management System) Service Engineer, you will report to the DCS Regional Manager (who is based in Australia), and work closely with the rest of the Technical Operations team, making your mark in a number of ways:  

  • Providing technical expertise relating to the DCS with a heavy emphasis on maintenance, system optimisation and root cause analysis 
  • Ensuring that the existing systems are maintained to the highest possible standards with the ultimate goal: a fine-tuned control system that provides information that can be heavily relied on and quickly address, prevent and/or anticipate any system errors that may arise 
  • Lead and manage small-scale improvement projects aimed at enhancing system performance and efficiency. 
  • Being part of a wider in-sourced DCS Service & Support Team supporting infrastructure across the whole of Asia 

Your Day to Day 

  • DCS and CMS Maintenance: Fully maintain the Distributed Control System (DCS) and Central Monitoring System (CMS) from servers to field devices across multiple sites, ensuring efficient operation as per the maintenance scope of works. This includes conducting system backups, ensuring ICT and cybersecurity compliance, and updating firmware/software in collaboration with 3rd party providers. 
  • Optimization and Risk Mitigation: Provide risk-mitigated plant optimization strategies, including system optimization and energy efficiency initiatives. Analyze vast amounts of data to generate actionable insights and recommendations, using analytics-based approaches to enhance system performance and reliability. 
  • Incident Management and Technical Support: Attend to controls-related incidents, including event investigations, root cause analysis, and problem management. Provide L1 to L3 technical support across site teams and other locations as required, ensuring adherence to response priority SLAs. 
  • Niagara Diagnostics and Communication Protocols: Address performance issues within Niagara applications, ensuring optimal functionality. Maintain communication protocols at peak efficiency, resolving issues that cause lags or high processor utilization. 
  • Collaboration and Site Confidence: Work closely with site operations teams during maintenance activities, ensuring open communication and integration with site teams to build strong relationships and confidence in system operations. Contribute to the successful resolution of post-construction controls-related defects. 
  • Continual Improvement and Project Delivery: Lead and support DCS-related projects aimed at system optimization and operational improvements that benefit data center facilities. Ensure adherence to system baselines, safe work practices, and change management procedures. 

What You'll Bring:

  • 3+ years experience in the maintenance, programming, and integration of Tridium Niagara based control systems (essential); data centre experience preferred 
  • Awareness of mission critical Data Centre infrastructure such as redundant electrical systems and chilled water plant control strategies 
  • A working knowledge of HVAC, Electrical, UPS, and associated plant and the different automation protocols, e.g. BACnet, Modbus, DNP3, etc. 
  • Ability to construct PLC code from scratch and fully understand existing code including industrial PLC ladder logic and DDC visual logic 
  • Ability to interpret mechanical and electrical drawings and specifications 
  • Possess strong technical implementation background in DDC/PLC logic, Bacnet/Modbus configuration, ICT/networking and server administration 
  • Experience working with a range of DDC, BMS and SCADA products and platforms such as Distech Controls, Johnson Controls, Schneider Electric, Honeywell, Moxa and so forth. 
  • Familiarity with relevant codes and standards such as ASHRAE, BCA, AS. 
  • Hands-on experience in plant optimisation and tuning 
  • Strong computer and networking skills 
  • Strong communicator with the ability to interact with all professional levels within an organisation 
  • Proficient in Microsoft Office including Outlook, Word, Excel, and PowerPoint