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Physical Metallurgy Jobs (NOW HIRING)

Metallurgy Technician

Mountain Pass, CA · On-site

$32.53 - $40.34/hr

These materials are the foundation of physical AI--the convergence of computation, movement, and ... The Metallurgy Technician will support mineral processing research and development projects ...

UT

$90K - $130K/yr

The Metallurgical Engineer position will assist with laboratory experiments and tests to evaluate ... Physical Demands * The physical demands described here are representative of those that must be met ...

Quality Engineer

Kokomo, IN · On-site

$62K - $81K/yr

Knowledge of thermo-mechanical and/or melting processing and/or physical metallurgy of Ni- and Co base alloys (P); Manufacturing processes/equipment involved with the production of major Haynes ...

Metallurgy Lab Technician

Elkton, MI · On-site

$17 - $22.50/hr

Performs routine analysis on metallic specimens to determine their physical properties, which include but are not limited to Yield Strength, Tensile Strength, Elongation %, Hardness, Microhardness ...

Metallurgy Lab Technician

Elkton, MI · On-site

$17 - $22.50/hr

Performs routine analysis on metallic specimens to determine their physical properties, which include but are not limited to Yield Strength, Tensile Strength, Elongation %, Hardness, Microhardness ...

Metallurgist

Troy, AL · On-site

$77K - $94K/yr

Analyze the physical, chemical, and mechanical properties of metals and alloys * Perform metallurgical testing, including microstructural analysis and failure investigations * Investigate and resolve ...

Metallurgical Engineer - Junior

Reno, NV · On-site

$82K - $101K/yr

Metallurgy Manager About the Position: The Junior Metallurgist is responsible for data analysis ... Physical Demands * Able to lift 50 pounds. Manual dexterity to perform repetitive tasks. * Wear ...

Perform in-process metallurgical inspections according to customer specifications. Audit heat treat ... Physical Requirements: * Use of hands, legs, both near/far vision, and hearing test. Must be able ...

Metallurgy Sales Manager

KY · Hybrid

$79K - $148K/yr

Sales Manager __ Join ABB Metallurgy Products, a global leader in Electromagnetic Stirring and ... physical or mental disability, genetic information, protected Veteran status, or any other ...

Perform in-process metallurgical inspections according to customer specifications. Audit heat treat ... Physical Requirements: * Use of hands, legs, both near/far vision, and hearing test. Must be able ...

Perform in-process metallurgical inspections according to customer specifications. Audit heat treat ... Physical Requirements: * Use of hands, legs, both near/far vision, and hearing test. Must be able ...

Metallurgy Sales Manager

WI · Hybrid

$79K - $148K/yr

Sales Manager __ Join ABB Metallurgy Products, a global leader in Electromagnetic Stirring and ... physical or mental disability, genetic information, protected Veteran status, or any other ...

Metallurgy Sales Manager

Bland, VA · Hybrid

$79K - $148K/yr

Sales Manager __ Join ABB Metallurgy Products, a global leader in Electromagnetic Stirring and ... physical or mental disability, genetic information, protected Veteran status, or any other ...

Metallurgist

Auburn, IN · On-site

$77K - $95K/yr

Physical Requirements * Must be able to remain in a stationary position 50% of the time and on ... At least two years metallurgical experience in said areas. * Exposure to/understanding of ISO ...

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Physical Metallurgy information

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How much do physical metallurgy jobs pay per hour?

As of Aug 11, 2026, the average hourly pay for physical metallurgy in the United States is $40.64, according to ZipRecruiter salary data. Most workers in this role earn between $30.05 and $50.00 per hour, depending on experience, location, and employer.

What is physical metallurgy?

A Physical Metallurgy job involves studying and applying the principles of metal behavior, processing, and properties to develop and improve materials for various industries. Professionals in this field analyze phase transformations, mechanical properties, and thermal treatments to enhance metal performance. They work in sectors like aerospace, automotive, manufacturing, and research, ensuring materials meet specific mechanical and structural requirements. Duties may include failure analysis, alloy development, and quality control in metal production.

What are the key skills and qualifications needed to thrive in physical metallurgy?

To thrive as a Physical Metallurgist, you need a solid background in materials science, metallurgy, and analytical techniques, often supported by a relevant degree such as a BSc or MSc in Metallurgy or Materials Engineering. Experience with tools such as electron microscopes, X-ray diffraction, and metallographic preparation, as well as knowledge of industry-specific software and standards, is highly valued. Strong problem-solving ability, attention to detail, and effective communication skills are important soft skills for this role. These combined skills are essential for analyzing and developing metal products that meet rigorous performance and quality requirements in various industrial applications.

What does a physical metallurgist do?

Physical Metallurgists typically spend their days conducting experiments to assess the properties of metals and alloys, analyzing samples using techniques like microscopy or spectroscopy, and interpreting test results to improve material performance. They often collaborate closely with production engineers, quality control teams, and research scientists to solve technical challenges and optimize manufacturing processes. Documentation of findings, preparing reports, and sometimes presenting results to stakeholders also form an important part of the role. This diverse set of responsibilities provides exposure to both hands-on laboratory work and collaborative problem-solving, making the position both dynamic and intellectually rewarding.

More about Physical Metallurgy jobs
What states have the most Physical Metallurgy jobs? States with the most job openings for Physical Metallurgy jobs include:
Infographic showing various Physical Metallurgy job openings in the United States as of August 2026, with employment types broken down into 89% Full Time, 5% Part Time, 3% Temporary, and 3% Nights. Highlights an 97% In-person, and 3% Remote job distribution, with an average salary of $84,528 per year, or $40.6 per hour.

Senior Managing Consultant (Metallurgy)

Engineering Systems Inc

Omaha, NE • On-site

$97K - $133K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 6 days ago


Job description

About ESi

Engineering Systems Inc. (ESi) is an engineering and scientific investigation and failure analysis firm. We are frequently retained by law firms, insurance companies, and manufacturers to answer complex technical questions on projects ranging from small, focused investigations to large-scale, high-profile losses.


Our work spans a wide range of challenges, including major transportation accidents, equipment and product failures, personal injury claims, and damage to residential, commercial, and industrial structures. The variety, complexity, and real-world impact of our projects create deeply fulfilling and intellectually engaging careers for our consultants.


At ESi, you’ll have the opportunity to shape your own path while being supported by a collaborative culture, national expertise, and industry-leading resources.


Why ESi

ESi’s Materials Practice focuses on hands-on failure analysis and advanced material characterization across industries. With access to a network of in-house laboratories, engineers evaluate material behavior and performance in a collaborative environment that emphasizes technical rigor and continuous development.


Key Responsibilities

  • Plans, directs, and coordinates complex forensic investigations and multidisciplinary projects as a senior metallurgical and materials engineering expert.
  • Directs and oversees metallurgical laboratory work, site inspections, and failure analysis investigations.
  • Performs and supervises advanced forensic root cause failure analysis in industrial, insurance, and litigation projects.
  • Authors and reviews high-quality technical reports; provides expert opinions on metallurgical and materials engineering matters.
  • Provides expert testimony at deposition and trial.
  • Conducts well-developed and well-prepared client presentations.
  • Establishes work plan and staffing for each phase of project, and arranges for assignment of project personnel.
  • Directs and coordinates projects and teams within prescribed schedule and budget scopes.
  • Works with Business Development to identify potential clients and strategies to build client base.
  • Actively participates in Business Development activities, including client meetings, presentations, and appropriate conferences.
  • Mentors consultants and senior consultants in technical and professional development.
  • Actively seeks to develop professionally in skills, experience, and industry reputation.

Qualifications

Education / Certifications / Licenses Required

  • Bachelor’s degree in Metallurgy, Materials Engineering, and/or Materials Science or related field required; Master’s or Ph.D. strongly preferred.
  • Licensed Professional Engineer (P.E.) required.

Experience Required

  • 6+ years of technical litigation consulting experience, with deep expertise in metallurgy and materials failure analysis.
  • CWI, CQE, or API certifications are a plus.
  • Track record authoring high-quality technical reports and/or peer-reviewed publications.
  • Extensive deposition and trial experience as a testifying expert; established client relationships and book of business strongly preferred.

Other Technical & Non-Technical Skills

  • Excellent technical (metallurgical/materials) and critical thinking skills; excellent written and oral communication skills.
  • Ability to communicate complex technical topics and findings effectively to a wide variety of audiences.
  • Laboratory equipment experience including stereoscopy (KEYENCE), microscopy, metallography, and sample preparation.
  • Proficiency in Microsoft Office suite; must be available to travel occasionally as part of the national practice.

What We Can Offer You

We believe great work happens when people feel supported, challenged, and trusted. Some of the benefits we offer include:


  • Medical, Dental & Vision
  • Life Insurance/Voluntary Life Insurance/Universal Life Insurance
  • 401k with employer match
  • Pet Insurance
  • Competitive salary with merit-based or annual bonus programs
  • Flexible Time Off (FTO) – encouraged to take 20 days of paid time off/year
  • 10 paid holidays (9 standard holidays and 1 floating holiday)
  • Work/Life Balance in a collaborative working environment
  • Wellness Reimbursement
  • Career Growth & Continuing education opportunities


Total compensation includes a competitive base salary and bonus opportunity, with final pay determined by job-related factors such as experience, qualifications, individual performance, and overall company performance.


Physical Demands

This role requires frequently sitting or standing for extended periods of time and occasionally lifting and/or moving items weighing up to 50 pounds, with infrequent lifting up to 75 pounds. The work regularly requires bending, twisting, kneeling, crouching, and maintaining balance. This position frequently requires handling and operating specialized tools and equipment and working in a variety of physical positions, including occasionally accessing tight or confined spaces. The physical demands described here are representative of those that must be met to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.

Work Environment

Work is performed in both office and field environments, including active construction sites, industrial settings, and damaged or compromised structures. The work environment may include exposure to varying noise levels, weather conditions, uneven terrain, and site-specific hazards. Use of personal protective equipment (PPE) may be required depending on site conditions. The work environment characteristics described here are representative of those an employee may encounter while performing the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.


To all recruitment agencies: ESi does not accept unsolicited resumes from search firms or agencies. Any resume submitted to any employee of ESi without a prior written search agreement will be considered unsolicited and the property of ESi. Please, no phone calls or emails.

ESi is an equal opportunity employer committed to attracting and retaining the most qualified individuals based on merit, experience, and skills. Employment decisions are made without regard to race, ethnicity, color, religion, national origin, sex, sexual orientation, age, disability, or veteran status. In accordance with applicable laws, ESi actively supports the employment of veterans and individuals with disabilities.