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Mold Design Engineer Jobs in Illinois (NOW HIRING)

The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating. * Has developed proficiency in a ...

The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating. * Has developed proficiency in a ...

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

Director of Design Engineering - Medical Thermoformed Packaging Position Summary Reporting to the ... Tooling & Supplier Management Direct tooling development, including mold design, qualification, and ...

The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating. * Has developed proficiency in a ...

The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating. * Has developed proficiency in a ...

The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating. * Has developed proficiency in a ...

Tool & Mold Repair Technician

Chicago, IL · On-site

$21 - $23.25/hr

Day-to-day tasks include handling preventative maintenance, troubleshooting mold performance issues, collaborating with the engineering team for mold design improvements, and maintaining records of ...

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

The position integrates engineering design resources into a cohesive, high-performing team focused ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

The position integrates engineering design resources into a cohesive, high-performing team focused ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

The position integrates engineering design resources into a cohesive, high-performing team focused ... Manage **tooling development process**, including mold design and thermoforming tooling suppliers.

... Design Engineer, you will play a key role in the design and development of medical devices from ... Experience with injection molding, plastics, and machining. * Leadership experience, including ...

Product Design Engineer

Lisle, IL · On-site

$85K - $110K/yr

Your Job As a Product Design Engineer, you will be responsible to design, model, analyze ... Experience with welding, stamping, plating, or plastic injection molding/insert molding, and ...

Sr. Product Design Engineer

Lisle, IL · On-site

$100K - $130K/yr

This role is ideal for engineers passionate about thermal systems, mechanical design, and ... Experience with manufacturing processes (e.g., CNC machining, stamping, plating, injection molding ...

CNC Programmer

Grayslake, IL · On-site

$27.38 - $37.21/hr

Work with design engineers to discuss mold design considerations, potential manufacturing challenges, and necessary modifications. * Understanding of tool steels, a plus, A2, D2, H13, S7, P20, 4140 ...

Showing results 21-40

Mold Design Engineer information

See Illinois salary details

$33.4K

$96.1K

$188.5K

How much do mold design engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for mold design engineer in Illinois is $96,056.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $100,300.00 per year, depending on experience, location, and employer.

What is a mold design engineer?

A Mold Design Engineer is responsible for designing and developing molds used in manufacturing processes, such as injection molding, casting, or thermoforming. They create 2D and 3D CAD models, select appropriate materials, and ensure the molds are optimized for efficiency, durability, and quality. Their role involves collaborating with manufacturing teams, analyzing mold performance, and making improvements to reduce costs and defects. Mold Design Engineers work in industries like automotive, aerospace, consumer goods, and medical devices. Their expertise helps ensure the production of high-quality parts with precise dimensions and minimal waste.

What are the typical daily responsibilities of a mold design engineer?

As a Mold Design Engineer, your daily tasks usually include designing molds using CAD software, collaborating with project managers and manufacturing teams, and reviewing technical drawings to ensure they meet client specifications and production capabilities. You may also participate in prototype testing, troubleshoot design issues, and make improvements based on feedback from the manufacturing floor. The role requires coordinated efforts with quality assurance, tooling, and production departments to ensure molds are both functional and cost-efficient. This multidisciplinary approach ensures that each project meets rigorous standards for performance and efficiency, making your work both dynamic and impactful.

What are the key skills and qualifications needed to thrive as a mold design engineer?

A Mold Design Engineer should have a solid background in mechanical engineering or a related field, with expertise in CAD software and mold manufacturing processes. Familiarity with tools such as SolidWorks, AutoCAD, and mold flow analysis software, as well as knowledge of industry standards, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication are key soft skills in this position. These skills are crucial for designing precise molds, ensuring manufacturability, and collaborating successfully with cross-functional teams.

What are popular job titles related to Mold Design Engineer jobs in IL?

For Mold Design Engineer jobs in IL, the most frequently searched job titles are:

Infographic showing various Mold Design Engineer job openings in Illinois as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $96,056 per year, or $46.2 per hour.

Senior Design Engineer

suncast

Batavia, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 20 days ago


Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD design until production to successfully deliver projects on time, cost, and quality. Creates and verifies designs using CAE, manual methods, and functional test to minimize risk. Resulting products must meet cosmetic, functional, quality, cost, and timing expectations.

Responsibilities:

The following duties are considered essential to this position. Other responsibilities may be assigned.

  • Has a full understanding of area of specialization; resolves a wide range of issues in creative ways.
  • The Senior Design Engineer will have the ability to organize and prioritize simultaneous projects.
  • Strong understanding of mechanical principles.
  • The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating.
  • Has developed proficiency in a range of processes or procedures through job-related training and considerable on-the-job experience.
  • Completes a variety of atypical assignments.
  • Works within defined processes and procedures or methodologies and helps determine the appropriate approach for new assignments.
  • Works with a limited degree of supervision.
  • Acts as an informal resource for colleagues with less experience.
  • The Senior Design Engineer will develop solutions and recommendations; take ownership of the engineering process.
  • Represents the level at which career may stabilize for many years or even until retirement.
  • Understands and applies latest technology in designs.
  • May participate in activities related to protecting Suncast intellectual property.
  • Defines requirements to aid in the analysis and solving of problems.
  • The Design Engineer works within cross-company collaboration and develops positive relationships with other engineering disciplines and other Suncast functions, such as product management, sales, manufacturing, and marketing to support client needs.

Qualifications:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • A 4-year Bachelor of science degree in an appropriate engineering discipline (a Bachelor of applied science degree will NOT be accepted) from an accredited institution in the U.S. or a comparable foreign university.
  • Must have 8+ years of experience.
  • High level of expertise in solid modeling (SolidWorks preferred).
  • Strong mechanical aptitude.
  • Good conceptualization, visualization and creativity.
  • Good time management, prioritization and analytical problem solving.
  • Ability to perform detail-oriented work with high degree of accuracy.
  • Good design experience with Plastics, sheet metal, metal castings (Die and sand) with knowledge of material specs and use.
  • Good experience in new product design and development.
  • Knowledge & experience of GD&T required.
  • Knowledge of tools (FMEA, DOE, FEA, 8D etc) required.
  • Complies with record-keeping and file sharing conventions.
  • Adaptable, able to adjust to ongoing changes and improvements.
  • Experience with assemblies and mechanisms.
  • Good understanding of manufacturing processes.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
  • This position requires a high degree of computer literacy. The employee must understand file management methods using Windows platforms. There must be a strong understanding of three-dimensional CAD methods and solid modeling methods. Experience in SolidWorks is a strong plus. This employee must also be thoroughly familiar with spreadsheets and be able to use features such as complex formulas and graphing. 

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing these duties, the employee will divide his or her time between an office, a manufacturing facility, and a workshop. Typically, offices are climate controlled and have a moderate noise level for an office. Manufacturing areas are subject to seasonal variations in temperature. Noise level is generally moderate for manufacturing. The workshop is temperature controlled although it may be subject to some seasonal variations in temperature and humidity. Noise level is moderate for a workshop. Safety equipment must be worn when in the manufacturing area and the workshop. Some travel to outside vendors may be required.

The Anticipated Pay Range for This Position: $85K-$115K annually.

Suncast offers a comprehensive benefits package including:

  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.