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Metsim Jobs (NOW HIRING)

Worley

Senior Process Engineer - US MMM

Mesa, AZ · On-site

$103K - $133K/yr

Develop and maintain metallurgical and process simulation models (e.g., MetSim or equivalent) to support flowsheet evaluation, equipment sizing, optimization, and trade-off studies. * Prepare, review ...

BBA, Inc.

Mineral Processing Leader

Salt Lake City, UT · On-site

$100K - $130K/yr

JKSimMet, Molycop, LIMN, Bruno, Metsim etc.) * Professional Engineer (PE) in Arizona, Nevada and eligible states * Available for occasional to frequent travel (site visits, commissioning) * Asset ...

South32

Metallurgist

Tucson, AZ · On-site

Experience with modelling and simulation software such as METSIM, JKSinMet, or SysCAD considered a plus * Detailed oriented * Demonstrated commitment to safety and environmental stewardship * High ...

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Metsim information

What are the key skills and qualifications needed to thrive as a Metsim Process Engineer, and why are they important?

To thrive as a Metsim Process Engineer, you need a solid background in chemical or metallurgical engineering, strong analytical skills, and experience with process modeling. Proficiency in using Metsim simulation software and knowledge of related tools like Excel or other process simulators are typically required. Attention to detail, problem-solving abilities, and effective communication help you interpret data and collaborate with multidisciplinary teams. These skills are crucial for optimizing plant processes, ensuring accurate simulations, and supporting operational decision-making.

What are the typical responsibilities of a Metsim process engineer and how do they contribute to project success?

As a Metsim process engineer, your daily responsibilities revolve around using the Metsim simulation software to model, analyze, and optimize metallurgical and chemical processes. You'll work closely with multidisciplinary teams, including plant operators, project managers, and other engineers, to develop accurate flowsheets, conduct mass and energy balances, and propose process improvements. Your work ensures that projects are both technically sound and economically viable, often requiring you to troubleshoot models and communicate complex findings clearly. Collaboration and attention to detail are key, as your simulations directly influence operational decisions and project outcomes.

What is a Metsim engineer?

A Metsim engineer is a professional who specializes in using the METSIM software, which is a comprehensive process modeling tool widely used in the mining, metallurgy, and chemical industries. These engineers use Metsim to simulate, analyze, and optimize complex processes such as material flow, energy usage, and production efficiency. Their expertise helps organizations design better processes, troubleshoot issues, and improve overall plant performance. Metsim engineers often work closely with process engineers, plant managers, and other technical staff to implement and refine process solutions.

What is the difference between Metsim vs Process Simulation Engineer?

AspectMetsimProcess Simulation Engineer
CredentialsEngineering degree, process simulation software knowledgeEngineering degree, process simulation software knowledge
Work EnvironmentOil & gas, chemical, refining industriesOil & gas, chemical, refining industries
Employer & Industry UsageUsed by engineering firms, operators, consultantsUsed by engineering firms, operators, consultants
Common Search & ComparisonYesYes

Both Metsim and Process Simulation Engineer roles require similar credentials and are used in the same industries. Metsim is a specific software tool for process simulation, while Process Simulation Engineer is a job title that may involve using Metsim or similar software. The roles often overlap in work environment and employer usage, making them closely related in the process engineering field.

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What cities are hiring for Metsim jobs? Cities with the most Metsim job openings:
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Metsim jobs near you
Infographic showing various Metsim job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% Physical job distribution.
3.3. Senior Chemical Process Engineer-Separation

3.3. Senior Chemical Process Engineer-Separation

Phoenix Tailings

Burlington, MA

$120K - $160K/yr

Full-time

Medical, Dental, Vision, PTO

Posted 29 days ago

Job description

About Phoenix Tailings
Phoenix Tailings is a rapidly growing clean mining and metals production startup dedicated to sustainable and economic critical metals production. Our mission is to be the world's first fully clean mining and metals production company, producing the resources needed for the next generation of our economy. 
 
Why Phoenix Tailings 
At Phoenix, we believe that nothing great is ever accomplished alone or without the passion of people who push and motivate one another. If you are someone who shares our relentless pursuit of a better future, passion for innovation, and are excited about working with some of the top innovators in the world, then this is the place for you. 
 
Our Values 
You are only crazy if you are wrong, it's ok to be wrong
Lead with Compassion
Be Resourceful
Listen
Hustle
 
Who We Are Looking For 
Phoenix Tailings is seeking a Senior Chemical Process Engineer who thrives at the intersection of lab work and industrial process development. In this role, you'll focus on designing, optimizing, and scaling solvent extraction systems to separate and refine rare earth elements - a cornerstone process in our clean production pathway. This is a hands-on, impact-driven role where your contributions will directly accelerate our mission to establish a domestic, sustainable supply of critical materials. 
 
Key Responsibilities:
  • Execute solvent extraction process development for rare earth element separation, from bench to pilot scale 
  • Design and operate solvent extraction experiments, evaluating efficiency, selectivity, and stability of reagent systems 
  • Assist in scaling up processes through data analysis, process modeling, and mass/energy balance development 
  • Contribute to the design of pilot-scale equipment including mixer-settlers, columns, or centrifugal contactors 
  • Analyze experimental results to recommend design or operating condition changes that improve process performance 
  • Develop and maintain process documentation including SOPs, PFDs, and process data logs 
  • Support technology transfer from R&D to operations, including commissioning, startup, and troubleshooting 
  • Maintain a strong focus on safety, chemical handling, and environmental stewardship in all aspects of process work 
  • Collaborate with a cross-functional team of chemists, metallurgists, and engineers to deliver on project milestones  
Qualifications:
  • M.S. or B.S. in Chemical Engineering, Metallurgical Engineering, or related field with 5+ years of industrial experience 
  • Hands-on experience with solvent extraction for rare earth or critical metal separation 
  • Solid understanding of phase separation dynamics, reagent selection, and extraction circuit design 
  • Demonstrated ability to operate lab and pilot-scale chemical processes safely and effectively 
  • Familiarity with process simulation and modeling tools (e.g., METSIM, Aspen, or similar) 
  • Strong analytical and data interpretation skills with an experimental mindset 
  • Experience working in a fast-paced, startup, or R&D-intensive environment is a plus 
  • Excellent communication and technical documentation skills 
We offer a competitive compensation package that is based on expertise. We also offer the following benefits:

This pay range reflects best estimate for the total cash compensation which includes salary + discretionary bonus for this role. Total package  may vary based on experience and qualifications.

Pay Range: $120,000- $160,000 total cash compensation plus equity

  • Healthcare: 100% Medical, dental, and vision coverage for employee
  • Stock Options: Ownership in a fast-growing venture-backed company. 
  • Time Off: Unlimited PTO. 
  • Learning: Learning and development opportunities to grow your skills and career. 
At Phoenix Tailings, we have an open culture that values learning, and we are looking to grow the team with enthusiastic individuals who share our vision of sustainable mining.  
 
Phoenix Tailings, Inc. is an Equal Opportunity Employer, and we value diversity at all levels. All qualified candidates will receive consideration for employment without regard to race, color, religion, sex (including gender identity, sexual orientation, and pregnancy), national origin, age, disability or genetic information, or any other applicable protected characteristics, and these characteristics will not be a factor for consideration of any work-related decisions (including but not limited to hiring, firing, compensation, and discipline). 
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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