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Metallurgical Failure Analysis Engineer Jobs in Michigan

Eaton

Materials Engineer

Marshall, MI · On-site

$71K - $105K/yr

The position supports product development, manufacturing, and failure analysis activities by performing metallurgical testing, interpreting results, and providing engineering recommendations. This ...

Rivian

Senior Materials Engineer - Metals

Plymouth, MI · On-site

$98K - $123K/yr

Drive failure analysis and root cause investigations related to mechanical properties ... Strong metallurgical background in steels, including phase transformations, heat treatment ...

opta

Metallurgical Technical Associate

Milan, MI · On-site

... • Analyze performance data from trials, evaluate mode of failure, and improve products ... Engineering • Minimum 2 years' experience in similar role or educational equivalent • ...

MalaceHR

Metallurgical Lab Technician

Wyoming, MI · On-site

Conduct metallurgical testing and analysis to determine the material properties and performance of ... Collaborate with engineers and other team members to provide insights on material selection and ...

Minth North America

Welding Engineer

Wixom, MI · On-site

$90K - $105K/yr

... perform failure analysis. * Materials and equipment: Select appropriate welding processes ... Understanding of metallurgy, heat treatment, and material behaviour under stress. * Experience with ...

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Metallurgical Failure Analysis Engineer information

What is the difference between Metallurgical Failure Analysis Engineer vs Materials Scientist?

AspectMetallurgical Failure Analysis EngineerMaterials Scientist
Primary FocusInvestigating metal failures, analyzing fracture surfaces, and determining causes of failure in metalsStudying properties, structure, and behavior of various materials, including metals, polymers, and ceramics
Work EnvironmentIndustrial settings, laboratories, manufacturing plantsResearch labs, academic institutions, industry research divisions
CredentialsBachelor's or higher in Metallurgy, Materials Science, or related fields; certifications like ASM or NACEBachelor's or higher in Materials Science, Chemistry, or Physics; advanced degrees often preferred

While both roles involve materials analysis, Metallurgical Failure Analysis Engineers focus specifically on metal failures and fracture analysis in industrial environments, whereas Materials Scientists study a broader range of materials' properties and behaviors across various industries.

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Metallurgical Failure Analysis Engineer jobs near you
Infographic showing various Metallurgical Failure Analysis Engineer job openings in Michigan as of June 2026, with employment types broken down into 1% As Needed, 75% Full Time, 7% Part Time, and 17% Contract. Highlights an 98% Physical, 1% Hybrid, and 1% Remote job distribution.

Failure Analysis Engineer

Auburn Hills, MI • On-site

Samsung SDI America Inc
Electrical Equipment, Appliance, and Component Manufacturing • 1 - 5K employees
Learn more about Samsung SDI America Incexternal

Full-time

Re-posted 3 days ago

Job description

JOB SUMMARY

This role conducts battery failure investigations to identify root causes using analytical testing and laboratory experiments. The position supports testing, operates lab equipment, and collaborates with cross-functional teams to drive corrective actions. Responsibilities also include technical reporting and maintaining a safe, well-managed lab environment.


ESSENTIAL ROLES AND RESPONSIBILITIES

Failure Analysis Investigations:

  • Lead investigations into battery failures, including cell ruptures, thermal runaway events, capacity fade, and other performance issues, using a combination of analytical techniques and testing methodologies.
  • Conduct thorough examinations of failed battery cells/modules/packs, including visual inspections, non-destructive testing (NDT), and materials analysis, to identify failure modes and mechanisms

Root Cause Identification:

  • Analyze data from failure investigations, including voltage/current profiles, temperature measurements, and environmental conditions, to determine the root causes of battery failures.
  • Develop hypotheses and perform root cause analyses to identify contributing factors such as manufacturing defects, design flaws, material degradation, or operational issues.

Testing and Validation:

  • Design and execute experiments and tests to validate hypotheses and simulate failure conditions, including accelerated aging tests, thermal cycling tests, and abuse testing (e.g., overcharge, over-discharge).
  • Collaborate with internal and external partners, including research institutions and testing laboratories, to conduct specialized tests and analyses as needed.

Laboratory Management:

  • Manage laboratory equipment effectively to maintain an environment conducive to accurate analysis and evaluation
  • Procure laboratory consumables required for battery analysis and manage the disposal of batteries upon completion of testing.

Failure Mode Documentation and Reporting:

  • Document findings from failure analyses, including detailed descriptions of failure modes, root causes, and contributing factors, in comprehensive technical reports.
  • Communicate results and recommendations to cross-functional teams, including engineering, quality assurance, and product development, to drive corrective actions and improvements.


REQUIREMENTS

MINIMUM EXPERIENCE REQUIREMENTS

- Understanding of problem-solving and detail-oriented analytical skills, with the ability to think critically and troubleshoot complex issues.

- Detail-oriented in documentation and reporting, ensuring the integrity and reliability of failure analysis results.

- Adaptability to rapidly evolving technologies and a commitment to continuous learning.

- Ability to work independently and collaboratively in a fast-paced, dynamic environment, managing multiple projects concurrently and prioritizing tasks effectively.

- Ability to perform routine physical activities, including lifting, carrying and moving materials.

PREFERRED EXPERIENCE REQUIREMENTS

- Experience in battery failure analysis, reliability engineering, or a related field, with a focus on lithium-ion batteries or similar energy storage systems.

- Expertise in battery technologies and associated systems.

- Methodological knowledge on how to conduct Root Cause Analysis (practical experience is a plus)

- Experience in operating a variety of analytical equipment, such as CT, SEM/EDX, and so on.

- Experience in multicultural working environment.

- Communication and presentation skills, with the ability to convey technical concepts and findings to both technical and non-technical audiences.

MINIMUM EDUCATION

Degree Level: Bachelors

Field: Chemistry, Chemical Engineering, Material Engineering, Electrical Engineering, or related field

PREFERRED EDUCATION

Degree Level: Bachelors

Field: Chemistry, Chemical Engineering, Material Engineering, Electrical Engineering, or related field

INTERNAL TRAINING REQUIREMENTS

  • Quality Policy
  • Health & Safety Orientation
  • Quality Objectives
  • New Hire or New Position Orientation
  • Environmental Policy Statement
  • Samsung Philosophy and Values


QUALITY ASSURANCE REQUIREMENTS

  • Comply with requirements of the Quality Operating System (QOS) in accordance with ISO 9001:2008
  • Identify concerns and initiate corrective actions (through verification) relating to product, process and quality systems
  • Initiate preventative and continuous improvement actions relating to product, process and quality systems

HEALTH & SAFETY REQUIREMENTS

  • Follow safe work procedures established by the Company; and follow the OH&S directions of the head of your department or supervisor
  • Use of appropriate personal protective equipment (PPE) and safety systems
  • PPE is required to control exposure to hazards in the workplace. Wear and maintain the PPE as directed, as indicated in a risk assessment, or as required in OH&S procedures
  • Use other safety and emergency equipment provided in the workplace as directed or as required in OH&S procedures
  • Assist with the preparation of risk assessments
  • Before commencing work or research, a risk assessment should be conducted to identify, assess and control the hazards associated with the work or research. This should be conducted in conjunction with other relevant staff, researchers and the supervisor
  • Report OH&S problems
  • Report workplace hazards to the supervisor as soon as possible after they occur
  • Report injury or illness arising from workplace activities using the incident/injury reporting system as soon as possible after the incident
  • Lead incident investigations and implement corrective actions
Samsung SDI logo

About Samsung SDI

Sourced by ZipRecruiter

Industry

Electrical equipment, appliance, and component manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Auburn Hills, MI, US

Year founded

2015

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