About the Team:
The Materials and NDE (Non-Destructive Evaluation) team plays a central role in enabling Terran R to fly, re-fly, and scale: developing, characterizing, and inspecting materials and processes across all parts of the vehicle. From welding and additive manufacturing to advanced composites, the team works at the intersection of innovation and execution, balancing performance and reliability with cost, quality, and schedule. As we move toward first flight and beyond, the challenges become more exciting, offering opportunities to shape how we design and develop for re-use. With ownership across products, systems, and disciplines, engineers gain broad exposure and drive key decisions across design, manufacturing, and operations.
About the Role:
- Cut, mount, grind, polish, and etch metallic samples
- Operate optical microscopes and image analysis software
- Perform grain size, inclusion, case depth, coating thickness, and microstructure evaluations
- Conduct micro hardness testing
- Interpret metallographic results according to ASTM or customer specifications
- Maintain laboratory equipment and ensure calibration
- Document results and write accurate inspection reports
About You:
- Experience with metallographic/materialographic sample preparation, including sectioning, hot/cold mounting, manual/automated grinding & polishing, optical microscopy, and chemical/electrolytic etching
- Experience with hardness testing, including Rockwell hardness testing & microhardness (Knoop & Vickers) testing
- Experience handling corrosives (acids/bases) and conducting hazardous waste best practices
- Familiarity with aerospace alloy systems, including aluminum, nickel, titanium, copper, steel, etc.
- Well-organized and detail-oriented, able to juggle multiple projects at once in a fast-paced environment
- Effective & strong communicator and collaborator
Nice to haves, but not required:
- Experience with optical profilometry and/or density via Archimedes' principle
- Experience with mechanical testing, thermal testing, chemical testing, and/or powder analysis
- Familiarity with additive manufacturing technologies, specifically metal AM technologies including DED, L-PBF, WAAM, etc.
- Familiarity with common metals processing techniques, including forming, casting, welding, heat treating, coating, etc.