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Mechanical System Engineer Jobs (NOW HIRING)

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Senior Mechanical Engineer

Wilmington, MA · On-site

$114K - $150K/yr

Position Summary The Senior Mechanical Systems Engineer will lead mechanical system-level performance optimization, root-cause analysis, design-for-reliability enhancements, and continuous ...

Onto

Senior Mechanical Engineer

Wilmington, MA · On-site

$114K - $150K/yr

Position Summary The Senior Mechanical Systems Engineer will lead mechanical system-level performance optimization, root-cause analysis, design-for-reliability enhancements, and continuous ...

True Anomaly

Mechanical Test Engineer

Long Beach, CA

$100K - $120K/yr

You will work closely with mechanical design engineers, systems engineers, and production teams to ensure mechanical hardware meets performance, environmental, and mission-critical requirements. In ...

New

Talen Energy

Mechanical Engineer - Systems

Berwick, PA · On-site

Talen Energy is soliciting candidates interested in filling the position of Mechanical System Engineer at the Susquehanna Steam Electric Station located near Berwick, Pennsylvania. Susquehanna Steam ...

E-Space

Staff Mechanical System Designer

Arlington, TX · On-site

This position reports to the Manufacturing Engineering leadership team. What you'll be doing: * Own the mechanical systems architecture for new automated production cells and equipment, from concept ...

True Anomaly

Mechanical Test Engineer

Long Beach, CA · On-site

$100K - $120K/yr

You will work closely with mechanical design engineers, systems engineers, and production teams to ensure mechanical hardware meets performance, environmental, and mission-critical requirements. In ...

E-Space

Staff Mechanical System Designer

Arlington, TX · On-site

This position reports to the Manufacturing Engineering leadership team. What you'll be doing: * Own the mechanical systems architecture for new automated production cells and equipment, from concept ...

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Mechanical System Engineer information

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$63.5K

$110.3K

$152K

How much do mechanical system engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for mechanical system engineer in the United States is $110,305.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,500.00 and $131,500.00 per year, depending on experience, location, and employer.

What is the difference between Mechanical System Engineer vs Mechanical Design Engineer?

AspectMechanical System EngineerMechanical Design Engineer
Primary FocusDeveloping and integrating mechanical systems within larger projectsCreating detailed mechanical component and product designs
Work EnvironmentSystems integration, testing, and validation in manufacturing or engineering firmsDesign studios, CAD modeling, and prototype development
Required CredentialsBachelor's in Mechanical Engineering, relevant certificationsBachelor's in Mechanical Engineering, CAD certifications

Mechanical System Engineers focus on integrating and managing entire mechanical systems, while Mechanical Design Engineers concentrate on designing specific components. Both roles often collaborate but serve different stages of product development and system integration.

What are the key skills and qualifications needed to thrive as a Mechanical System Engineer, and why are they important?

To thrive as a Mechanical System Engineer, you need a solid background in mechanical engineering principles, system design, and problem-solving, typically supported by a bachelor's degree in mechanical engineering or a related field. Familiarity with CAD software (such as SolidWorks or AutoCAD), simulation tools, and industry certifications like PE (Professional Engineer) are often required. Strong analytical thinking, teamwork, and effective communication skills help distinguish top performers in this role. These skills ensure efficient design, implementation, and maintenance of complex mechanical systems, leading to reliable project outcomes and innovation.

What does a Mechanical System Engineer do?

A Mechanical System Engineer designs, develops, and oversees the installation and maintenance of complex mechanical systems in various industries. Their work often involves integrating mechanical components with electrical and software systems to ensure the overall functionality and efficiency of machines or equipment. They may be responsible for tasks such as performing simulations, analyzing system performance, troubleshooting issues, and collaborating with multidisciplinary teams. Mechanical System Engineers play a critical role in industries like automotive, aerospace, manufacturing, and energy. Their expertise ensures that mechanical systems operate safely, reliably, and efficiently.

What engineers make $500,000?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, and certain senior roles in software or systems engineering can earn $500,000 or more annually. These positions often require advanced skills, certifications, and leadership responsibilities, typically found in senior management or executive levels within large organizations.

What does a mechanical systems engineer do?

A mechanical systems engineer designs, analyzes, and maintains complex mechanical systems such as HVAC, manufacturing equipment, or robotics. They use engineering principles, CAD software, and testing to ensure systems operate efficiently, safely, and meet project specifications. Strong problem-solving skills and knowledge of thermodynamics, mechanics, and control systems are essential in this role.

What engineers make $300,000 a year?

Senior mechanical system engineers with extensive experience, advanced skills in design and analysis, and often working in specialized industries such as aerospace, defense, or energy can earn $300,000 or more annually. Achieving this level typically requires advanced degrees, professional certifications, and leadership responsibilities.

Can you make $200,000 a year as a mechanical engineer?

Earning $200,000 annually as a mechanical engineer is possible but typically requires extensive experience, advanced skills, working in high-paying industries such as aerospace or energy, or holding senior management or specialized roles. Most mechanical engineers earn between $70,000 and $120,000 per year, with top earners in certain sectors reaching higher salaries.

What are some common challenges Mechanical System Engineers face when working on multidisciplinary projects?

Mechanical System Engineers often collaborate closely with electrical, software, and civil engineers on multidisciplinary projects. A common challenge is ensuring effective communication between teams, as each discipline may use different technical language and have varying priorities. Managing integration issues and aligning timelines across departments can also be demanding. To overcome these challenges, Mechanical System Engineers typically participate in regular cross-functional meetings and use collaborative project management tools to ensure alignment and successful project delivery.
More about Mechanical System Engineer jobs
What cities are hiring for Mechanical System Engineer jobs? Cities with the most Mechanical System Engineer job openings:
What states have the most Mechanical System Engineer jobs? States with the most job openings for Mechanical System Engineer jobs include:
What job categories do people searching Mechanical System Engineer jobs look for? The top searched job categories for Mechanical System Engineer jobs are:
Mechanical System Engineer jobs near you
Infographic showing various Mechanical System Engineer job openings in the United States as of July 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $110,305 per year, or $53 per hour.

Mechanical / Aerospace System Engineer

BNH

Hyattsville, MD

$130K - $175K/yr

Other

Medical, Retirement, PTO

Posted 4 days ago

Job description

Overview

Job Title:  Mechanical/Aerospace System Engineer

Location:  White Oak, MD

Function/Branch: Engineering / Tunnel 9

Directorate: Test Operations

Position Type: Regular, Full-Time

Pay Type:  Exempt

Grade: L08/L09

Salary Range: Grade 08: $108,000 - 144,000; Grade 09: $130,000 - 175,000

 

**Current US Citizenship required**

 

**If you are seeing this posting on a job board, BNH highly recommends you apply directly on the Careers Center page of our business website (https://careers-bnh.icims.com/jobs). Job board applications are not always compatible with company applicant tracking systems.**

 

 

Overview

Beyond New Horizons, LLC (BNH) has an exciting opportunity for a Mechanical or Aerospace Systems Engineer, supporting TOS II, at Tunnel 9 in Silver Spring, MD. The Systems Engineer will be working as a member of an integrated team responsible for operating and maintaining, as well as supporting tests the United States Air Force Test Operations and Sustainment efforts.

Open to internal and external candidates.

Job Summary

Systems Engineers provide engineering functions to support hypersonic wind-tunnel testing at Tunnel 9. The candidate will take ownership of major systems; coordinate facility and equipment improvement projects; follow project lifecycle (planning, budgeting, schedule, execution); perform mechanical design of tunnel components and interface hardware; develop many design drawing packages; develop/review analysis for thermo-mechanical structural and stress analysis reports for components in the wind tunnel; and develop improvements to tunnel performance and maintainability.  Further, they will support external customer tests by working on test article designs; creating custom solutions to test requirements; review/approve test articles and supporting hardware for test safety by analyzing thermo-mechanical structural and stress; and working with technicians to correctly prepare/install test articles in the tunnel.

Job Duties:

  • Respond when systems malfunction during a test, troubleshooting and direct corrective maintenance activities (or calling in the appropriate systems engineer for additional support), ensuring a timely return to service to continue testing.
  • Perform root cause failure analyses and other equipment performance analyses when systems or processes fail and recommend remedial actions.
  • Analyze and write reports on equipment design for safety reviews.
  • Conduct and write up system safety hazard analyses and write clear work instructions.
  • Update and maintain system documentation for systems of responsibility.
  • Develop estimates for small improvement projects and test projects.
  • Communicate with internal & external customers and external model machine shops to optimize test article designs for thermo-structural safety, instrumentation installation, ease of assembly, and quick changes to configuration between test runs.
  • Design and analyze test article support hardware (e.g., stings) to meet test specific requirements.
  • Explain to test engineers the optimal selection of sting hardware to use for tests and recommend the best options for test article configurations.
  • Complete safety packages (e.g., write analysis reports, Test Hazard Analysis, and Safety Review Board presentations) prior to testing.
  • Assist skilled technical staff with troubleshooting and oversee their work; provide leadership and guidance.
  • Communicate clearly and utilize various methods of communication.
  • It is a condition of employment to wear PPE (Personal Protective Equipment) in accordance with supervisory direction and company policy.
  • Perform other duties as required.

Basic Qualifications:

  • Grade 08: Bachelor of Science degree in Mechanical or Aerospace Engineering with a minimum of 5 years of progressive and relevant experience or any equivalent combination of education and progressive and relevant experience.
  • Grade 09: Bachelor of Science degree in Mechanical or Aerospace Engineering with a minimum of 8 years of progressive and relevant experience or any equivalent combination of education and progressive and relevant experience.
  • Experience using solid modeling CAD software.
  • Any pre-screening/tests required (not including standard background/clearance checks).
  • Must be able to obtain and maintain a security clearance and the AEDC local area network.
  • Current U. S. Citizenship required.

 

Preferred Qualifications

  • Master of Science degree in Mechanical or Aerospace Engineering.
  • Active Secret clearance.
  • Hands on mechanical design, maintenance, or operations experience acquired through previous employment, education, or internship.
  • Experience using PTC Creo CAD software.
  • Experience performing Finite Element Analysis (FEA), especially using Ansys software.

What We Offer

  • Competitive salaries
  • Continuing education assistance
  • Multiple healthcare benefits packages
  • 401K with employer matching
  • Paid time off (PTO) along with a federally recognized holiday schedule

 

Who We Are

Beyond New Horizons (BNH) is a fully populated joint venture of Astrion and Fluor Federal Services, Inc. formed to provide unmatched Test Operations and Sustainment services for the Arnold Engineering Development Complex.

 We chose our name to serve as an enduring reminder of our commitment to AEDC's rich aerospace research and development legacy anchored in AEDC's Toward New Horizons founding study and the unprecedented opportunities to greatly expand AEDC's capabilities and capacity Beyond those existing today. Leveraging the capabilities of our parent companies, BNH specializes in testing and evaluation for military and space systems combined with proven capability in large-scale Government program management, integration, engineering, and construction services for specialized and technically advanced high-hazard facilities.

Join our Team!

U.S. Citizenship is required. At this time BNH will not sponsor any applicants for employment authorization or offer any immigration related support for this position (i.e. H1b, F1 OPT, F-1 STEM OPT, F-1 CPT, J-1, E-2, E-3, L-1, or other forms of work authorization that require immigration support from an employer).

The minimum and maximum full-time annual salaries for this role are listed below, by location. Please note that this salary information is solely for candidates hired to perform work within one of these locations and refers to the amount BNH is willing to pay at the time of this posting. Salaries for part-time jobs will be adjusted based upon the number of hours agreed to work.

Grade 08: $108,000 - $144,000 or Grade 09: $130,000 - $175,000 / year at location Tunnel 9 White Oak, MD.

BNH is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all employees and applicants for employment and prohibit discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, veteran status, and any other grounds for discrimination prohibited by applicable law.

This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

Employment Type: OTHER

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