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Mechanical Engineer Fea Jobs (NOW HIRING)

Hark

Product Design Engineer, FEA

San Jose, CA · On-site

$120K - $300K/yr

You'll be the analytical backbone of Hark's mechanical engineering team - using FEA and coupled simulation methods to validate design decisions, predict failure modes, and drive structural, thermal ...

VPE Thermal LLC

FEA Mechanical Engineer

Sacramento, CA · On-site

$100K - $135K/yr

As an FEA mechanical engineer at VPE Thermal, your primary role will revolve around developing simulations of heat exchanger designs provided by a senior engineer. Your work will focus on thermal ...

Hark

Product Design Engineer, FEA

San Jose, CA · On-site

$120K - $300K/yr

You'll be the analytical backbone of Hark's mechanical engineering team - using FEA and coupled simulation methods to validate design decisions, predict failure modes, and drive structural, thermal ...

TalentClout

Mechanical Engineer

Houston, TX

$80K - $90K/yr

Understanding of reliability engineering, FEA, or advanced mechanical analysis techniques. Experience in a project-based environment with exposure to cost, schedule, and risk considerations.

Purple Hires Inc

FEA Engineer

Irvine, CA · On-site

Develop finite element models for thermal and thermo-mechanical simulations. Perform steady-state ... FEA software. Bachelor / Master's degree in Mechanical or Industrial or Aerospace Engineering.

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Mechanical Engineer Fea information

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$45.5K

$102.9K

$166.5K

How much do mechanical engineer fea jobs pay per year?

As of Sep 2, 2026, the average yearly pay for mechanical engineer fea in the United States is $102,878.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,500.00 and $126,500.00 per year, depending on experience, location, and employer.

What is a mechanical engineer FEA?

A Mechanical Engineer FEA (Finite Element Analysis) is a professional who specializes in using computer-based simulation techniques to analyze how mechanical components and systems behave under various conditions. They use FEA software to model stresses, strains, heat transfer, and other physical effects in materials and assemblies, helping to optimize designs before physical prototypes are built. This role is critical in industries such as automotive, aerospace, and manufacturing, where safety, efficiency, and reliability are paramount. Mechanical Engineers with FEA expertise often collaborate with design teams to identify potential issues early in the development process, saving time and resources.

What are the key skills and qualifications needed to thrive as a mechanical engineer specializing in FEA?

To thrive as a Mechanical Engineer specializing in Finite Element Analysis (FEA), you need a solid background in mechanical engineering principles, structural analysis, and a relevant engineering degree. Proficiency in FEA software such as ANSYS, Abaqus, or SolidWorks Simulation, along with familiarity with CAD tools and possibly certification in FEA, is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret results and collaborate with cross-functional teams. These skills ensure accurate simulations, efficient design optimization, and reliable engineering solutions in complex projects.

What are some of the common challenges mechanical engineers face when performing finite element analysis (FEA) in industry projects?

Mechanical Engineers specializing in FEA often encounter challenges such as ensuring the accuracy of simulation models and interpreting complex results within tight project deadlines. Balancing computational resources with the need for detailed models, validating FEA predictions against real-world data, and effectively communicating technical findings to non-technical stakeholders are also frequent hurdles. Successful engineers develop strong problem-solving skills and collaborate closely with design and testing teams to refine models and support product development.

What is the difference between Mechanical Engineer Fea vs Mechanical Engineer?

AspectMechanical Engineer FeaMechanical Engineer
CredentialsBachelor's degree in Mechanical Engineering; familiarity with FEA softwareBachelor's degree in Mechanical Engineering; may include additional certifications
Work EnvironmentDesign firms, manufacturing, aerospace, automotiveDesign, manufacturing, R&D, construction
Job FocusFinite Element Analysis (FEA) simulations to evaluate product performanceDesign, analysis, and testing of mechanical systems

Mechanical Engineer Fea specializes in using FEA software to simulate and analyze mechanical components, while Mechanical Engineer covers broader design and analysis tasks. Both roles often work in similar industries and require related skills, but Fea focuses specifically on simulation techniques to optimize product performance.

Are mechanical engineering FEA engineers in demand?

Mechanical engineering FEA (Finite Element Analysis) engineers are in high demand due to the need for precise stress, thermal, and structural analysis in product design and development. Skills in CAD software and simulation tools like ANSYS or Abaqus increase employability, especially in industries such as aerospace, automotive, and manufacturing.
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Mechanical Engineer Fea jobs near you
Infographic showing various Mechanical Engineer Fea job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, 1% Contract, and 2% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $102,878 per year, or $49.5 per hour.

FEA Analyst / Mechanical Engineer

Zen Sherpa LLC

Moundsview, MN • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 19 days ago

Job description

???? On-site???? Travel: ~10% annually

We’re looking for a Finite Element Analysis (FEA) Analyst to support advanced engineering simulations and mechanical design work for complex machinery, heavy equipment, and high‑capacity structures. Your work directly impacts product performance, safety, and innovation across our customers’ engineering programs.

You’ll analyze and improve the structural mechanics of mechanical systems, lead design efforts, and contribute to cutting‑edge engineering initiatives across multiple industries.

Requirements

???? What You’ll Do
  • Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large‑deflection) using ANSYS or similar tools
  • Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems
  • Develop 3D models, detailed drawings, and engineering documentation in SolidWorks, Inventor, or Creo
  • Conduct hand calculations to verify FEA results and support design decisions
  • Lead mechanical design from concept through prototype, testing, and field implementation
  • Support customers with rapid engineering assessments and problem‑solving
  • Generate engineering reports, test plans, and work packs for fabrication and field execution
  • Collaborate with cross‑functional teams, fabricators, and field technicians
  • Mentor junior engineers and contribute to design reviews and process improvements
???? Must‑Have Qualifications
  • BSME 10+ years or MSME with 5+ years of hands-on, demonstrated FEA experience with the analysis of major components of heavy equipment that could be mobile or stationary equipment
  • 10+ years of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment
  • Advanced FEA experience (ANSYS strongly preferred)
  • Strong background in structural mechanics, weldments, heavy steel structures, and load‑bearing systems
  • Proficiency in SolidWorks, Inventor, or Pro/E/Creo
  • Demonstrated ability to produce well‑documented calculations, FEA reports, and design packages
  • U.S. Citizen or Green Card holder
  • Ability to travel up to ~10%
???? Preferred Experience
  • Designing cranes, hoists, lifting beams, gantries, or high‑capacity structures
  • Experience with hydraulic or mechanical powertrain systems
  • Familiarity with offshore, industrial, or construction lifting environments
  • Knowledge of ASME B30, API, DNV, ABS or similar standards
  • Hands‑on exposure to fabrication, testing, or field commissioning
???? Work Environment
  • On-site at our Little Canada, MN offices
  • Occasional travel to customer sites, fabrication shops, or test facilities
  • Work closely with multidisciplinary engineering teams and field personnel

Benefits

We value our team's well-being and offer a robust benefits package to support your professional and personal growth:

  • Competitive Compensation: An attractive base salary, commensurate with experience.
  • Generous Time Off: Paid holidays, PTO, and flexible time off to recharge and maintain work-life balance.
  • Retirement Savings: 401(k) plan to secure your future.
  • Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage.
  • Disability Protection: Short-term and long-term disability plans for peace of mind.