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Mechanical Engineer Fea Jobs (NOW HIRING)

Mechanical Engineer

Houston, TX · On-site

$80K - $90K/yr

Understanding of reliability engineering, FEA, or advanced mechanical analysis techniques. Experience in a project-based environment with exposure to cost, schedule, and risk considerations.

A globally leading technology company is looking for a skilled and detail-oriented Mechanical FEA (Finite Element Analysis) Modeler - Abaqus to join its engineering team. The ideal candidate will be ...

Develop finite element models for thermal and thermo-mechanical simulations. Perform steady-state ... FEA software. Bachelor / Master's degree in Mechanical or Industrial or Aerospace Engineering.

Mechanical Engineer - Advanced Mechanical SystemsDesign Complex Systems. Solve Technical Challenges ... Perform FEA and supporting calculations to validate mechanical and structural designs. * Develop ...

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Mechanical Engineer Fea information

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$45.5K

$102.9K

$166.5K

How much do mechanical engineer fea jobs pay per year?

As of Aug 13, 2026, the average yearly pay for mechanical engineer fea in the United States is $102,878.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,500.00 and $126,500.00 per year, depending on experience, location, and employer.

What is a mechanical engineer FEA?

A Mechanical Engineer FEA (Finite Element Analysis) is a professional who specializes in using computer-based simulation techniques to analyze how mechanical components and systems behave under various conditions. They use FEA software to model stresses, strains, heat transfer, and other physical effects in materials and assemblies, helping to optimize designs before physical prototypes are built. This role is critical in industries such as automotive, aerospace, and manufacturing, where safety, efficiency, and reliability are paramount. Mechanical Engineers with FEA expertise often collaborate with design teams to identify potential issues early in the development process, saving time and resources.

What are some of the common challenges mechanical engineers face when performing finite element analysis (FEA) in industry projects?

Mechanical Engineers specializing in FEA often encounter challenges such as ensuring the accuracy of simulation models and interpreting complex results within tight project deadlines. Balancing computational resources with the need for detailed models, validating FEA predictions against real-world data, and effectively communicating technical findings to non-technical stakeholders are also frequent hurdles. Successful engineers develop strong problem-solving skills and collaborate closely with design and testing teams to refine models and support product development.

What are the key skills and qualifications needed to thrive as a mechanical engineer specializing in FEA?

To thrive as a Mechanical Engineer specializing in Finite Element Analysis (FEA), you need a solid background in mechanical engineering principles, structural analysis, and a relevant engineering degree. Proficiency in FEA software such as ANSYS, Abaqus, or SolidWorks Simulation, along with familiarity with CAD tools and possibly certification in FEA, is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret results and collaborate with cross-functional teams. These skills ensure accurate simulations, efficient design optimization, and reliable engineering solutions in complex projects.

What is the difference between Mechanical Engineer Fea vs Mechanical Engineer?

AspectMechanical Engineer FeaMechanical Engineer
CredentialsBachelor's degree in Mechanical Engineering; familiarity with FEA softwareBachelor's degree in Mechanical Engineering; may include additional certifications
Work EnvironmentDesign firms, manufacturing, aerospace, automotiveDesign, manufacturing, R&D, construction
Job FocusFinite Element Analysis (FEA) simulations to evaluate product performanceDesign, analysis, and testing of mechanical systems

Mechanical Engineer Fea specializes in using FEA software to simulate and analyze mechanical components, while Mechanical Engineer covers broader design and analysis tasks. Both roles often work in similar industries and require related skills, but Fea focuses specifically on simulation techniques to optimize product performance.

More about Mechanical Engineer Fea jobs
What cities are hiring for Mechanical Engineer Fea jobs? Cities with the most Mechanical Engineer Fea job openings:
What states have the most Mechanical Engineer Fea jobs? States with the most job openings for Mechanical Engineer Fea jobs include:
Infographic showing various Mechanical Engineer Fea job openings in the United States as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $102,878 per year, or $49.5 per hour.

Principal Mechanical FEA Engineer

AMOGY, Inc.

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 12 days ago


Job description

Description
Amogy is an innovative cleantech startup on a mission to unlock ammonia's potential as a clean energy source. Driven by a vision of a more sustainable future, we've developed carbon-free energy solutions that leverage ammonia as an alternative fuel to decarbonize hard-to-abate sectors, including maritime shipping and stationary power generation. Join our dynamic team as we accelerate the commercialization of our technology and revolutionize the future of energy.
Location: This role is fully onsite at our office in Houston, TX.
Job Summary
We are looking for a highly technical Principal Mechanical Engineer with deep subject matter expertise in high-temperature mechanical system design using metal-alloy components, to execute product development engineering tasks from concept, through detailed engineering and testing, into series production. In this role, you will work closely with cross-functional engineering teams to design, analyze, integrate, and test reactor and separation technologies for Amogy's next-generation power solutions.
This is an individual contributor role that requires hands-on experience independently setting up, executing, troubleshooting, and interpreting FEA models for complex structural and thermo-mechanical systems.
Key Responsibilities
  • Serve as a hands-on individual contributor responsible for independently building, running, troubleshooting, and interpreting structural and thermo-mechanical FEA models.
  • Lead structural and thermo-mechanical analysis strategy for mechanical structures and assemblies used in ammonia cracking and separation systems, guiding design optimization through FEA-led decision making.
  • Guide mechanical design maturity from concept through launch by defining analysis plans, evaluating design margins, supporting material selection, informing DFM/DFA tradeoffs, and verifying detailed engineering designs through structural and thermal FEA.
  • Partner with mechanical design, CFD, manufacturing, process, and testing teams to translate operating conditions, loads, boundary conditions, and test data into validated structural and thermal analysis models.
  • Establish and maintain best practices for structural and thermal FEA, including modeling assumptions, meshing standards, material models, load-case definition, design allowables, documentation, and peer review process.
  • Define and maintain structural integrity requirements for high-temperature devices, including allowable stresses, deformation limits, fatigue life, creep performance, pressure-boundary requirements, and thermal cycling durability.
  • Present analysis findings and recommendations to peers and management, translating FEA results into clear technical guidance for design and program decisions.

Preferred Qualifications
  • MS or PhD in Mechanical Engineering, Aerospace Engineering, Applied Mechanics, or a related field, with advanced technical depth in structural mechanics, heat transfer, high-temperature materials, pressure equipment, or coupled thermo-mechanical analysis.
  • 5+ years of experience serving as a technical lead or analysis authority for complex structural or thermo-mechanical analysis programs, including developing technical approaches, mentoring engineers, and driving implementation of design solutions.
  • Experience analyzing or designing hardware exposed to ammonia, hydrogen, syngas, combustion products, or other reactive/high-temperature environments, including consideration of material compatibility, thermal cycling, pressure containment, and degradation mechanisms.
  • Familiarity with coupled CFD-to-FEA or multiphysics workflows used to translate flow, pressure, and thermal results into structural and thermo-mechanical analysis inputs.
  • Experience developing analysis standards, templates, review processes, automation tools, or reusable workflows that improve consistency, quality, and execution speed across different programs.

What We Offer
  • Competitive Medical, Dental & Vision Care
  • FSA and HSA
  • 401(k) with 5% company match
  • Life insurance
  • Flexible (PTO)
  • Ancillary Benefits
  • Employee Assistance Program (EAP)
  • Open, supportive culture of drive and execution

Amogy is an equal opportunity employer and considers all qualified applicants without regard to any characteristic protected by applicable law. We also participate in E-Verify. Employment offers are contingent upon successful completion of employment authorization verification (Form I-9) through E-Verify after hire. If you require a reasonable accommodation during the application or recruiting process, please contact recruiting@amogy.co.