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Mechanical Design Engineer Chassis Jobs (NOW HIRING)

Aptera Motors

Sr Engineer, Chassis

Carlsbad, CA · On-site

This role will be responsible for the technical development, design, CAD modeling and management ... Bachelor's degree in mechanical, Automotive or Manufacturing Engineering Salary + Benefits * Market ...

Amphenol TCS

Mechanical Design Engineer

Yocumtown, PA · On-site

$72K - $98K/yr

We are currently seeking a mechanical design engineer to join our High Speed IO Connector ... Rack and Chassis design; Blade and rack server configurations; Switches, routers, and network ...

XDIN

Mechanical Engineer- Chassis

Salem, VA · On-site

Develop engineering and component design documentation * Complete work requirements to Corporate ... Bachelor's Degree in Mechanical Engineering or related field is required MSME or related field is ...

XDIN

Mechanical Engineer- Chassis

Salem, VA · On-site

Develop engineering and component design documentation * Complete work requirements to Corporate ... Bachelor's Degree in Mechanical Engineering or related field is required MSME or related field is ...

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Mechanical Design Engineer Chassis information

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$45.5K

$91.6K

$136.5K

How much do mechanical design engineer chassis jobs pay per year?

As of Jun 29, 2026, the average yearly pay for mechanical design engineer chassis in the United States is $91,578.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,000.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Mechanical Design Engineer Chassis, and why are they important?

To thrive as a Mechanical Design Engineer Chassis, you need a solid background in mechanical engineering, chassis design principles, and proficiency with CAD software, often supported by a relevant engineering degree. Familiarity with tools like CATIA, SolidWorks, and FEA software, alongside knowledge of industry standards and certifications such as Professional Engineer (PE), is typical. Strong problem-solving abilities, teamwork, and effective communication skills help you collaborate across disciplines and address design challenges. These competencies ensure the creation of safe, reliable, and innovative chassis systems that meet both performance and regulatory requirements.

What does a Mechanical Design Engineer Chassis do?

A Mechanical Design Engineer Chassis is responsible for designing, developing, and testing the structural framework of vehicles, commonly referred to as the chassis. They work with computer-aided design (CAD) software to create models and drawings, ensuring that the chassis meets safety, performance, and manufacturing requirements. Their role involves collaborating with other engineering teams, selecting appropriate materials, and conducting analysis to optimize strength, weight, and cost. These engineers are crucial in the automotive, aerospace, and heavy machinery industries.

What are some typical challenges Mechanical Design Engineers face when working on chassis development projects?

Mechanical Design Engineers working on chassis development often encounter challenges such as balancing structural strength with weight reduction, integrating new materials or manufacturing processes, and meeting strict safety and regulatory standards. Collaboration with cross-functional teams—including manufacturing, testing, and simulation experts—is key to addressing these issues. Additionally, adapting designs to accommodate evolving technologies like electric drivetrains or advanced suspension systems is a common and rewarding aspect of the role.

What is the difference between Mechanical Design Engineer Chassis vs Mechanical Design Engineer Suspension?

AspectMechanical Design Engineer ChassisMechanical Design Engineer Suspension
Primary FocusDesigning vehicle chassis structures for strength and safetyDesigning suspension systems for ride comfort and handling
Required SkillsStructural analysis, CAD, materials selectionKinematics, dynamics, CAD, materials
Work EnvironmentAutomotive manufacturing, R&D labsAutomotive testing, R&D, manufacturing
Industry UsageAutomotive, motorsports, heavy machineryAutomotive, motorsports, off-road vehicles

Both roles involve mechanical design and CAD skills, but the Mechanical Design Engineer Chassis focuses on structural components of vehicles, while the Mechanical Design Engineer Suspension specializes in dynamic systems that affect vehicle handling and comfort. They often collaborate but have distinct technical focuses within vehicle design.

More about Mechanical Design Engineer Chassis jobs
What cities are hiring for Mechanical Design Engineer Chassis jobs? Cities with the most Mechanical Design Engineer Chassis job openings:
What states have the most Mechanical Design Engineer Chassis jobs? States with the most job openings for Mechanical Design Engineer Chassis jobs include:
What job categories do people searching Mechanical Design Engineer Chassis jobs look for? The top searched job categories for Mechanical Design Engineer Chassis jobs are:
Mechanical Design Engineer Chassis jobs near you
Infographic showing various Mechanical Design Engineer Chassis job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $91,578 per year, or $44 per hour.
Sr Engineer, Chassis

Sr Engineer, Chassis

Aptera Motors

Carlsbad, CA • On-site

Full-time

Posted 11 days ago

Job description

Aptera Motors
is dedicated to building a future where every journey is powered by the sun. We specialize in creating solar electric vehicles that revolutionize the way we travel, providing sustainable and efficient transportation solutions.
Company Culture
is built on transparency, ethical treatment of one another, a bias for action, and leading by example.
Senior Engineer, Chassis
Carlsbad, California | Engineering | Full-time
About the role
The Sr. Chassis Engineer will develop, design, engineer and implement the vehicle chassis system and components for the Aptera solar electric products. This role will be responsible for the technical development, design, CAD modeling and management, engineering, suppliers and components manufacturing and implementation in production of the chassis system.
Focus is on the vehicle braking system, wheels and tires systems (specialist level), suspension, steering, chassis frame, and other related chassis components at a highly experienced / knowledgeable level. The Sr Engineer will work closely with engineers and fabricators to bring early-stage concepts to life and help refine designs for performance, manufacturability, assembly, and efficient production of the vehicle. The Sr Engineer will establish, develop, and verify the fundamentals (kinematics, dynamics, stability, braking, steering/cornering, ride, and comfort) of vehicle chassis functions and integration with other vehicle systems.
This role joins a hands-on team that transforms ideas into reality. Offering a collaborative company environment, exciting projects, and the opportunity to work on cutting-edge prototypes that shape future products.
What you'll do
  • Design, develop, engineer the vehicle suspension system, steering system and braking system and full integration with controls and the other vehicle systems.
  • Coordinate, create and interpret engineering, CAD models, drawings, specifications as well as interface with suppliers and fabricators providing guidance for installation and in-house verbal instructions to execute builds. Create and manage BOM's and chassis documentation.
  • Perform analytical studies and calculations, simulations (in-house, or with outside suppliers) to set up the correct functionality of all vehicle chassis systems and components .
  • Work with suppliers on outsourcing and fabrication and manufacturing of the specific components.
  • Lead and collaborate with Engineering, Manufacturing and Quality teams to set up the critical functional parameters, installation and control, and interface of the on the chassis systems with the rest of the vehicle.
  • Provide guidance and knowledge of chassis fundamentals with specific application to an advance and innovative 3-wheels vehicle.
  • Identify the key compliance and homologation requirements for the chassis system within overall vehicle prove-out process.
  • Create and lead the design and engineering documentation in accordance with the Company's systems and processes.

Qualifications
  • Experienced in chassis system design, development, engineering and specific manufacturing processes and assembly for road vehicles.
  • Very proficient and advanced skills in CAD modeling (CATIA V6/3DX), ability to read, model, interpret and operate CAD models, technical drawings, GD&T, and layout/packaging.
  • Strong attention to detail and commitment to precision craftsmanship.
  • Familiarity with typical chassis components materials and processes with applications to prototyping and production fabrication and assembly.
  • Very experienced and knowledgeable on chassis suspension, steering and barking systems for automotive and/or motorcycles.
  • Excellent communication and teamwork skills.

Preferred Qualifications
  • Specialist in braking, wheels/tires systems and components; very knowledgeable of other chassis systems and components.
  • Experience with automotive, motorcycle and tri-cycle chassis systems for rod vehicles.
  • Knowledge and experience with chassis system and components calculations, simulations, kinematics, and dynamic behavior.
  • Experience with manufacturing and fabrication processes specific to chassis components: casting, forging, machining. stamping, extrusions, joining, welding, bonding.
  • Familiarity with series production processes and assembly as well as rapid prototyping techniques and additive manufacturing.

Team Structure
  • Individual contributor; collaborate with other teams and individuals, as necessary.

Required Experience
  • 5 to 7 years of experience in chassis engineering with applications on automotive, or motorcycles and 3-wheeled vehicles.

Educational Requirements
  • Bachelor's degree in mechanical, Automotive or Manufacturing Engineering

Salary + Benefits
  • Market competitive compensation package
  • Stock option grants
  • Fully funded benefits package for employee + dependents
  • Generous Flexible Time Away policy

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