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Materials Process Engineer Jobs in Washington (NOW HIRING)

Ttmtech

Process Engineer

Sterling, VA · On-site

$62K - $103K/yr

The Process Engineer will be involved with all aspects associated with the planning / process and ... Material Safety Data Sheets (MSDS) and all Safety Procedures and Alerts. N ote: The statements ...

TTM Technologies

Process Engineer

Sterling, VA · On-site

$62K - $103K/yr

The Process Engineer will be involved with all aspects associated with the planning / process and ... Material Safety Data Sheets (MSDS) and all Safety Procedures and Alerts. N ote: The statements ...

Micron

Process Engineer

Manassas, VA

As a Process Engineer, you will develop,optimize, and sustain the semiconductor processes that ... Materials Science, Manufacturing, Mechatronics, Industrial Engineering PREFERRED QUALIFICATIONS ...

Bowhead

Business Process Engineer

Annapolis Junction, MD · On-site

$90K - $125K/yr

Overview Business Process Engineer: Bowhead is seeking a Business Process Engineer for an upcoming ... Create and deliver training materials to ensure successful adoption of new processes and tools.

Bowhead

Business Process Engineer

Annapolis Junction, MD · On-site

$90K - $125K/yr

Overview Business Process Engineer: Bowhead is seeking a Business Process Engineer for an upcoming ... Create and deliver training materials to ensure successful adoption of new processes and tools.

IonQ

Staff Process Engineer, Packaging

College Park, MD · On-site

... materials science, financial modeling, logistics, cybersecurity, and defense. In 2025, the company ... We are looking for a hands-on Process Engineer, Packaging to keep our College Park cleanroom ...

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All JobsMaterials Process Engineer JobsMaterials Process Engineer Jobs in Washington

Materials Process Engineer information

See Washington salary details

$56.1K

$104.2K

$161.4K

How much do materials process engineer jobs pay per year?

As of Aug 27, 2026, the average yearly pay for materials process engineer in Washington is $104,219.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,400.00 and $116,700.00 per year, depending on experience, location, and employer.

What is a materials process engineer?

A Materials Process Engineer develops, optimizes, and improves manufacturing processes involving materials such as metals, polymers, ceramics, and composites. They work to enhance material properties, ensure product quality, and increase production efficiency. Their responsibilities often include process design, troubleshooting, testing, and collaborating with other engineering teams to meet performance and cost requirements.

What does a materials process engineer do?

As a Materials Process Engineer, you can expect to work on projects that involve developing, optimizing, and troubleshooting production processes for a variety of materials, such as metals, polymers, ceramics, or composites. Your daily tasks may include analyzing process data, conducting experiments, collaborating with production and quality teams, and implementing improvements to enhance product quality and efficiency. You might also be responsible for overseeing new material trials, documenting process changes, and ensuring compliance with industry standards and safety regulations. The role offers a dynamic mix of hands-on problem solving and teamwork, making each day unique and engaging.

What skills and qualifications are needed to be a materials process engineer?

To thrive as a Materials Process Engineer, you need a solid background in materials science or engineering, problem-solving abilities, and practical experience with manufacturing processes, typically supported by a bachelor's degree in a relevant field. Familiarity with CAD software, process simulation tools, statistical analysis programs, and certifications such as Six Sigma are highly valuable. Strong communication, project management, and teamwork skills help Materials Process Engineers excel in collaborative, fast-paced environments. These competencies are critical to optimizing production quality, driving process improvements, and ensuring safety and efficiency in manufacturing operations.

What are popular job titles related to Materials Process Engineer jobs in Washington?

For Materials Process Engineer jobs in Washington, the most frequently searched job titles are:

What job categories do people searching Materials Process Engineer jobs in Washington look for?

The top searched job categories for Materials Process Engineer jobs in Washington are:

Materials Process Engineer jobs near you
Infographic showing various Materials Process Engineer job openings in Washington as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 13% Part Time, 2% Temporary, 7% Contract, and 1% Nights. Highlights an 87% Physical, 2% Hybrid, and 11% Remote job distribution, with an average salary of $104,219 per year, or $50.1 per hour.

Senior Materials, Process, & Test Engineer

Manassas, VA • Hybrid

Electra
11 - 50 employees
Learn more about Electraexternal

$130K - $160K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 4 days ago

Job description

About Electra

At Electra, we're building the EL9 — a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.

A global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We're a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matters at this stage — and this role is no exception.

The Role

Electra.aero, a next-gen aerospace technology company, seeks a dynamic and driven Senior Materials, Process, & Test Engineer. This role will lead the development, selection, testing, and certification of advanced materials and processes for Electra's 9-passenger hybrid-electric eSTOL (electric short takeoff and landing) aircraft. The ideal candidate will have a strong background in aerospace materials and processes, structural and environmental testing, and certification pathways. This role requires a hands-on engineer who thrives in a collaborative, fast-paced environment and is excited to shape the materials and processes that enable next-generation aviation.

What You'll Do

  • Developing and qualifying new materials, processes, and joining technologies for composite and metallic airframe structures.
  • Leading material and process specifications, including supplier coordination and approval.
  • Designing and executing test campaigns (coupon-level through full-scale) to validate performance, safety, and compliance.
  • Applying knowledge of FAA Part 23 requirements, ASTM standards, and industry best practices for materials and process qualification.
  • Driving structural and material trade studies to balance weight, manufacturability, durability, and cost.
  • Supporting failure investigations, root-cause analysis, and corrective actions related to material performance.
  • Interfacing with suppliers and manufacturing teams to ensure successful process implementation and scale-up.
  • Preparing and presenting at internal and external design/test reviews to demonstrate compliance and readiness.
  • Communicating technical information effectively across engineering teams, leadership, suppliers, and regulatory bodies.

What You Bring

  • Bachelor's degree in Materials Science, Mechanical, or Aerospace Engineering (or related STEM discipline).
  • Minimum 5+ years of experience in aerospace materials and processes, including composite and metallic structures.
  • Expertise in aerospace material systems (metallic alloys, composites, adhesives, coatings, etc.).
  • Strong understanding of material processing methods (lamination, curing, heat treatment, bonding, welding, additive manufacturing, etc.).
  • Experience in design, planning, and execution of structural and environmental test programs.
  • Knowledge of certification pathways for materials and processes under FAA Part 23 or Part 25.
  • High competence with engineering fundamentals and ability to translate test data into actionable design/process insights.
  • Excellent organizational, analytical, and communication skills.
  • Strong work ethic and ability to independently lead projects from concept through validation.

Bonus Points

  • Excellent communication, interpersonal, and leadership skills.

This range reflects the anticipated hiring range across all eligible locations; actual compensation is determined based on your relevant experience, skills, and geographic location. Total compensation includes performance bonus and comprehensive benefits.

Compensation Range
$130,000—$160,000 USD

What We Offer

  • Competitive salary and equity
  • Medical, dental, and vision insurance; STD, LTD, and life insurance
  • Generous PTO, sick leave, and company holidays
  • Paid winter break
  • 401(k) with immediate vesting
  • Free catered lunches, coffee, snacks, and drinks at our Manassas headquarters
  • Free on-site parking

Electra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.

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