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Material Failure Analysis Engineer Jobs (NOW HIRING)

APPLIED OPTOELECTRONICS INC

A failure analysis engineer for the process integration team will be responsible for failure ... Material Characterization: Apply Energy Dispersive X-ray Spectroscopy (EDX/EDS) and other ...

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

Failure Analysis Engineer Department: L10 /L11 Test Engineering Employment Type: Full Time Location: 868 Description FII USA, Inc ., a Foxconn Technology Group Company, is seeking a Failure Analysis ...

Amphenol TCS

Failure Analysis Engineer

Nashua, NH · On-site

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Amphenol TCS

Failure Analysis Engineer

Yocumtown, PA · On-site

Failure Analysis Engineer Location: Etters, PA Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Amphenol ICC

Failure Analysis Engineer

Nashua, NH · On-site

Failure Analysis Engineer Location: Nashua, NH Responsibilities * Perform root cause analysis of failed connectors * Create a failure analysis process and database to capture historical data and ...

Amphenol TCS

Failure Analysis Engineer

Yocumtown, PA · On-site

Failure Analysis Engineer Location: Etters, PA Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Zipline

Failure Analysis Engineer

San Francisco, CA · On-site

As a Failure Analysis Engineer, you will investigate failures from fielded systems, development ... Bachelor's degree in Electrical Engineering, Mechanical Engineering, Materials Science, Physics, or ...

Cisco

Failure Analysis Engineer

Maynard, MA · On-site

$79K - $100K/yr

Working closely with failure analysis engineers and cross-functional partners, the team investigates customer-reported issues, identifies root causes, and continuously improves failure analysis ...

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Material Failure Analysis Engineer information

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$38K

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$158K

How much do material failure analysis engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for material failure analysis engineer in the United States is $100,738.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a material failure analysis engineer do?

A Material Failure Analysis Engineer investigates why materials, components, or products have failed during manufacturing or in service. They use scientific and engineering methods such as microscopy, spectroscopy, and stress testing to analyze fractures, corrosion, or other defects. The goal is to determine the root cause of failure and recommend solutions to prevent future issues. This role is essential in industries like aerospace, automotive, electronics, and manufacturing, where material reliability is critical. Their findings help improve product safety, quality, and performance.

What are the key skills and qualifications needed to thrive as a material failure analysis engineer?

To thrive as a Material Failure Analysis Engineer, you need a solid background in materials science, engineering principles, and failure analysis techniques, typically with a degree in materials, mechanical, or metallurgical engineering. Familiarity with analytical tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDS), and failure analysis software is essential. Strong problem-solving skills, attention to detail, and clear communication abilities set top performers apart in this role. These skills enable accurate identification of failure causes, effective reporting, and prevention of future issues, which are critical for product reliability and safety.

What are some common challenges faced by material failure analysis engineers in their daily work?

Material Failure Analysis Engineers often encounter challenges such as accurately identifying the root cause of a material failure, especially when evidence has been compromised or is limited. They must also collaborate effectively with cross-functional teams—including design, manufacturing, and quality assurance—to gather all relevant data and implement corrective actions. Balancing multiple investigations simultaneously while meeting tight deadlines and maintaining detailed documentation can also be demanding. Staying current with evolving analytical techniques and industry standards is essential for success in this role.

What is the difference between Material Failure Analysis Engineer vs Materials Scientist?

AspectMaterial Failure Analysis EngineerMaterials Scientist
CredentialsBachelor's or Master's in Materials Science, Engineering, or related field; certifications like ASQ or NACEBachelor's, Master's, or Ph.D. in Materials Science, Chemistry, or Physics
Work EnvironmentLaboratories, manufacturing plants, failure analysis labsResearch labs, universities, industrial R&D
Industry UsageManufacturing, aerospace, automotive, energy sectorsResearch institutions, academia, industrial R&D

The main difference is that Material Failure Analysis Engineers focus on diagnosing and solving specific material failures in products and structures, often working in industrial settings. Materials Scientists conduct broader research on material properties and development, typically in research or academic environments. Both roles require a strong background in materials science but serve different purposes within the industry.

What are popular job titles related to Material Failure Analysis Engineer jobs?

For Material Failure Analysis Engineer jobs, the most frequently searched job titles are:

Infographic showing various Material Failure Analysis Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 85% Full Time, 12% Part Time, and 2% Contract. Highlights an 80% Physical, 4% Hybrid, and 16% Remote job distribution, with an average salary of $100,738 per year, or $48.4 per hour.

Failure Analysis Engineer

On-site

APPLIED OPTOELECTRONICS INC
Telecommunications • 1 - 5K employees
Learn more about APPLIED OPTOELECTRONICS INCexternal

Other

Medical, Dental, Vision, Retirement, PTO

Posted 15 days ago

Key responsibilities

  • Perform failure analysis of semiconductor optical laser devices, including device decap, microscopic inspection, and SEM analysis.

  • Utilize FIB to prepare TEM samples and conduct high-resolution imaging to identify atomic-level defects.

  • Analyze structural, electrical, and physical defects using material characterization techniques and document findings in technical reports.

Job description

AOI is committed to providing equal opportunity in all of our employment practices, including hiring, placement, promotion, training, transfer and compensation, to all qualified applicants and employees without regard to race, color, national origin, citizenship, religion, sex, veteran status, age, disability, marital status, or any other category protected by State or U.S. Federal law. Moreover, we endeavor to treat our employees fairly.

A failure analysis engineer for the process integration team will be responsible for failure analysis of semiconductor optical laser devices. He/She should have experience with front-end and back-end-of-line, and packaging processing. Good understanding of reliability evaluation techniques and understanding failure analysis experience is desirable. He/she will collaborate with other individuals and functional teams, define projects, address issues, develop improvement plans, and finally to document and deliver the desired end results.

Job Duties

Responsible for internal failure analysis including device decap, internal microscopic and SEM inspection, internal measurement data analysis.

Hands-on experiences on sample Preparation & Imaging: Utilize Focused Ion Beam (FIB) to prepare TEM samples and perform high-resolution imaging (HR-STEM) to identify defects at the atomic level.

Root Cause Analysis: Analyze structural, electrical, and physical defects in semiconductor devices, identifying issues related to yield, reliability, or process.

Material Characterization: Apply Energy Dispersive X-ray Spectroscopy (EDX/EDS) and other analytical techniques (SIMS, XPS, SEM) to characterize materials.

Reporting & Collaboration: Document findings in detailed technical reports, present data to cross-functional teams (design, process, QA), and support continuous improvement initiatives.

Equipment Maintenance: Ensure high uptime of TEM/FIB equipment through routine calibration and troubleshooting.

Qualifications

Hands-on experience with Transmission Electron Microscopy (TEM) and FIB in a lab or manufacturing environment (typically 1–3+ years).

Master’s degree or Ph.D in Material Science Engineering, Electrical Engineering, Physics, or related discipline plus 1 year of working experience in semiconductor laboratory or fabrication is preferred.

Knowledge of compound semiconductor device theory is desired.

Microsoft Access, SQL, LabVIEW and other programing skills preferred.

Experience with DOE techniques and SPC (Statistical Process Control) is preferred.

Strong data analysis and problem solving skills.

Detail oriented and self-motivated.

Ability to work independently and as a team.

Ability to work in clean room environment wearing smock

Excellent interpersonal and communication skills for successful inter and intra-group interactions.

Physical Demands and Work Environment

Subject to noise, vibration, dust, odors, and exposure to toxic or caustic chemicals.

The associate work in a manufacturing environment and be require to wear personal protective equipment.

Location

This position will be on-site based in Sugar Land, Texas.

WHY AOI?

Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual needs

Employer matching on 401(k) deferrals

Unused PTO payout at end of the year

Relocation package available within US

Immigration sponsorships (Must be currently authorized to work in the US)

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