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Manufacturing Controls Engineer Jobs (NOW HIRING)

Optimal Inc.

Controls Engineer

Tonawanda, NY

$78K - $101K/yr

Controls Engineer candidates are encouraged to apply that do not require employee immigration ... Play a direct role in modernizing manufacturing operations and shaping how materials are moved ...

Daikin

PE Controls Engineer 1

Waller, TX · On-site

$75K - $97K/yr

Support manufacturing process control systems and automation. * Understand and troubleshoot various ... PE Controls Engineering Manager/ Production Engineering Manager The Company provides equal ...

Aampower

Electrical Controls Engineer

Detroit, MI · On-site

$79K - $105K/yr

Job Posting Title Electrical Controls Engineer Summary Dauch is seeking a Controls Engineer to join ... The ideal candidate will have 3+ years of hands-on experience in a fast-paced manufacturing ...

fng

Manufacturing Controls/Automation Engineer

Rockford, TN · On-site

$76K - $90K/yr

Summary The Controls Engineer provides technical support and programming for manufacturing system designs and modifications. Core Competencies * Customer Oriented * Building Collaborative ...

ITW Alpine

Controls/Manufacturing Engineer

Saint Louis, MO · On-site

$76K - $89K/yr

... controls engineering within a manufacturing environment • Strong experience with Allen Bradley PLC platforms (SLC 5/05, ControlLogix, CompactLogix, MicroLogix) • Experience with robotic ...

ITW Alpine

Controls/Manufacturing Engineer

Litchfield, IL

$74K - $87K/yr

... controls engineering within a manufacturing environment • Strong experience with Allen Bradley PLC platforms (SLC 5/05, ControlLogix, CompactLogix, MicroLogix) • Experience with robotic ...

fng

Manufacturing Controls Technician

Veedersburg, IN

$28.75 - $37.75/hr

Summary A Manufacturing Controls Technician is responsible for the installation, calibration and ... Available for support calls 24/7 * Install, diagnose and fix programmable logic controllers and ...

General Motors

Controls Engineer

Bedford, IN · On-site

$74K - $96K/yr

The Controls Engineer will support the design, construction, integration, launch, and continuous ... Diagnose and correct deficiencies in manufacturing controls processes, equipment performance, and ...

General Motors

Controls Engineer

Lansing, MI

$84K - $109K/yr

The Controls Engineer will support the design, construction, integration, launch, and continuous ... Diagnose and correct deficiencies in manufacturing controls processes, equipment performance, and ...

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Manufacturing Controls Engineer information

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$65K

$91.8K

$115.5K

How much do manufacturing controls engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for manufacturing controls engineer in the United States is $91,787.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $99,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Manufacturing Controls Engineers in coordinating with production teams?

Manufacturing Controls Engineers often face challenges in aligning automation solutions with the dynamic needs of production teams. Effective communication is essential to ensure that control systems meet both operational efficiency and safety requirements. Additionally, adapting to changes in production schedules or troubleshooting unexpected equipment issues can require quick thinking and collaboration. Engineers must balance technical demands with the practical insights of operators and maintenance staff to ensure seamless integration and minimal downtime.

What is the difference between Manufacturing Controls Engineer vs Manufacturing Process Engineer?

AspectManufacturing Controls EngineerManufacturing Process Engineer
Primary FocusDesign and implement control systems and automation for manufacturing processesOptimize manufacturing processes for efficiency, quality, and cost
Required SkillsPLC programming, control systems, automation, troubleshootingProcess analysis, Lean manufacturing, process improvement techniques
Work EnvironmentManufacturing plants, automation labsProduction floors, engineering offices
Common CertificationsControl system certifications, PLC programming certificationsSix Sigma, Lean certifications

While both roles support manufacturing operations, Manufacturing Controls Engineers focus on automation and control systems to improve production reliability, whereas Manufacturing Process Engineers work on optimizing overall manufacturing processes for efficiency and quality.

What is a Manufacturing Controls Engineer?

A Manufacturing Controls Engineer is a professional responsible for designing, developing, and maintaining control systems that automate and optimize manufacturing processes. They work with hardware and software to ensure machinery operates efficiently, safely, and reliably. Their duties often include programming programmable logic controllers (PLCs), troubleshooting automation issues, and collaborating with other engineers to improve production workflows. Manufacturing Controls Engineers play a key role in increasing productivity, reducing costs, and maintaining product quality in industrial settings.

What are the key skills and qualifications needed to thrive as a Manufacturing Controls Engineer, and why are they important?

To thrive as a Manufacturing Controls Engineer, you need strong knowledge of automation systems, electrical engineering principles, and a degree in engineering or a related field. Proficiency with PLC programming, SCADA systems, HMI software, and industry-standard certifications like ISA or Siemens are typically required. Problem-solving skills, attention to detail, and the ability to communicate effectively with cross-functional teams make someone stand out in this position. These skills and qualities are crucial for ensuring efficient, safe, and optimized manufacturing processes.

What engineers make $500,000 a year?

Highly experienced engineering professionals such as senior manufacturing controls engineers, aerospace engineers, or petroleum engineers can reach annual salaries of $500,000 or more, especially with advanced skills, certifications, and leadership roles. These roles often require extensive expertise, specialized knowledge, and sometimes work in high-demand or high-risk industries.

What does a manufacturing controls engineer do?

A manufacturing controls engineer designs, develops, and maintains control systems that automate manufacturing processes. They work with PLCs, SCADA systems, and industrial equipment to improve efficiency, safety, and quality in production environments. Strong knowledge of automation, programming, and process optimization is essential for this role.

What engineers make $200,000 a year?

Manufacturing Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, and working in high-demand industries or senior roles. Salaries vary based on location, company size, and expertise in automation, PLC programming, and control systems design.

What engineers make $300,000 a year?

Manufacturing Controls Engineers can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High salaries are often associated with senior positions, specialized skills in automation and control systems, and working in industries with high-value manufacturing processes.
More about Manufacturing Controls Engineer jobs
What cities are hiring for Manufacturing Controls Engineer jobs? Cities with the most Manufacturing Controls Engineer job openings:
Who are the top companies hiring for Manufacturing Controls Engineer jobs? The top employers for Manufacturing Controls Engineer jobs are:
What job categories do people searching Manufacturing Controls Engineer jobs look for? The top searched job categories for Manufacturing Controls Engineer jobs are:
What are popular job titles related to Manufacturing Controls Engineer jobs? For Manufacturing Controls Engineer jobs, the most frequently searched job titles are:
Manufacturing Controls Engineer jobs near you
Infographic showing various Manufacturing Controls Engineer job openings in the United States as of July 2026, with employment types broken down into 91% Full Time, 7% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $91,787 per year, or $44.1 per hour.
Controls Engineer

Controls Engineer

Optimal Inc.

Tonawanda, NY

$78K - $101K/yr

Contractor

Re-posted 18 days ago

Job description

Job Summary:

Controls Engineer candidates are encouraged to apply that do not require employee immigration sponsorship.

Job Description:

This Controls Engineer position supports a machine-intensive, high-volume production environment within a small, specialized engineering team responsible for the rollout and support of next-generation manufacturing technologies. The team will serve as the plant Subject Matter Experts (SMEs) for new Autonomous Mobile Robots (AMRs), and fleet management systems being introduced to improve material flow and production efficiency.

This role is ideal for an engineer who enjoys working hands-on with automation, troubleshooting equipment on the production floor, and learning emerging technologies. Employees will receive training on the new AMR platforms and fleet management software and will play a critical role in deploying, optimizing, and supporting these systems throughout the facility.

Job Responsibilities:

  • Respond to carry-over issues from previous shifts and support troubleshooting efforts for automated manufacturing equipment.
  • Assist maintenance and operations teams with equipment breakdowns, automation faults, and production interruptions.
  • Utilize PLCs (Allen Bradley and Siemens) primarily for troubleshooting and fault diagnosis.
  • Review and interpret controls logic to identify root causes of equipment and automation issues.
  • Troubleshoot Autonomous Mobile Robots (AMRs), including routing, navigation, communication, and material delivery interruptions.
  • Support AMR fleet management software and related systems to ensure reliable transportation of materials throughout the facility.
  • Work closely with production, maintenance, and materials teams to maintain uptime and achieve production targets.
  • Document troubleshooting activities, corrective actions, and continuous improvement opportunities.
  • Partner with materials, logistics, production, and maintenance teams to identify additional opportunities for automation and robotic integration.
  • Assist with AMR and Cobot commissioning activities, startup support, validation testing, and production launch efforts.
  • Contribute to capital projects involving advanced automation, automated material handling systems, robotics, and smart factory initiatives.
  • Create and maintain automation documentation, process flows, operating procedures, and project records.

Why This Role Is Unique Join a small, highly visible engineering team supporting one of the plant's newest automation initiatives. Receive specialized training on cutting-edge AMR and fleet management technologies. Become a plant Subject Matter Expert (SME) for autonomous material movement and robotics. Play a direct role in modernizing manufacturing operations and shaping how materials are moved throughout the facility. Work with emerging Industry 4.0 technologies within a Fortune 100 manufacturing environment.

Focus will be GPS - Engine Assembly and Machining

Siemens PLC, HMI, Rockwell Global Common Cameras - Cognex AI, Dalsa, Matrox Fanuc Robot/Cobot AMR OTTO and Bastian Auto Fork Truck Procurement and implementation of new equipment. High focus on factory floor and supporting production and maintenance. Not a desk job; 80-90% on floor.

Requirements: Bachelor's degree in Engineering 2-4 years of experience

Top Skills:

PLC Troubleshooting & Controls Systems Expertise

  • Strong troubleshooting experience with Siemens PLCs and Allen-Bradley/Rockwell controls
  • Ability to read, interpret, and diagnose PLC logic, automation faults, and production equipment issues
  • Experience supporting HMIs and manufacturing controls systems in a high-volume production environment

Industrial Automation & Robotics

  • Experience supporting and troubleshooting Fanuc Robots/Cobots
  • Knowledge of automated material handling systems and robotic integration
  • Exposure to automation commissioning, startup support, validation, and production launches

Autonomous Mobile Robots (AMRs) & Advanced Manufacturing Technology

  • Experience with strong aptitude to support AMRs, fleet management systems, and automated material movement
  • Understanding of Industry 4.0 technologies, automated logistics, and smart factory initiatives
  • Familiarity with systems such as OTTO AMRs, automated forklifts, or similar autonomous technologies is highly desirable

Apply