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Instrumentation Controls Technician Jobs (NOW HIRING)

United Flow Technologies

GA

$30 - $48.78/hr

Tesco Controls is seeking a Field Service Technician to lead and support on-site commissioning and ... Troubleshoots instrumentation and control systems using electrical ladder schematics * Calibrates ...

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How much do instrumentation controls technician jobs pay per hour?

As of Aug 23, 2026, the average hourly pay for instrumentation controls technician in the United States is $35.42, according to ZipRecruiter salary data. Most workers in this role earn between $28.85 and $40.87 per hour, depending on experience, location, and employer.

What is an instrumentation controls technician?

An Instrumentation Controls Technician is a skilled professional responsible for installing, maintaining, troubleshooting, and repairing control systems and instrumentation used to monitor and control industrial processes. These technicians work with devices such as sensors, transmitters, and programmable logic controllers (PLCs) to ensure equipment operates safely and efficiently. Their role is critical in industries like manufacturing, energy, and chemical processing, where precise control and monitoring of processes are essential for productivity and safety.

What are the key skills and qualifications needed to thrive as an instrumentation controls technician?

To thrive as an Instrumentation Controls Technician, you need a solid understanding of electrical and electronic systems, instrumentation theory, and troubleshooting skills, often supported by an associate degree or technical certification. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), calibration equipment, and safety standards is typically required. Attention to detail, analytical thinking, and effective communication are valuable soft skills in this role. These abilities ensure the safe, efficient, and accurate operation of automated systems critical to industrial environments.

What are some common challenges instrumentation controls technicians face when troubleshooting complex control systems?

Instrumentation Controls Technicians often encounter challenges such as diagnosing intermittent faults, dealing with outdated or proprietary equipment, and interpreting complex wiring diagrams. Troubleshooting these systems requires a deep understanding of both hardware and software, as well as the ability to methodically isolate problems under time pressure. Collaboration with engineers, operators, and other technicians is often essential, especially when resolving issues that affect critical plant operations.

What is the difference between Instrumentation Controls Technician vs Electrical Technician?

AspectInstrumentation Controls TechnicianElectrical Technician
CertificationsTypically requires certifications in instrumentation, control systems, or PLC programmingOften requires electrical certifications or licenses, such as a journeyman or master electrician
Work EnvironmentWorks mainly in industrial plants, manufacturing facilities, or process industries focusing on control systemsWorks in various settings including construction sites, maintenance, or electrical system installations
Job FocusMaintains and troubleshoots control systems, sensors, and automation equipmentInstalls, repairs, and maintains electrical wiring, panels, and equipment

While both roles involve electrical knowledge, the Instrumentation Controls Technician specializes in automation and control systems, whereas the Electrical Technician focuses on electrical wiring and systems. Understanding these differences helps in choosing the right career path or job search focus.

Is instrumentation controls technician a good career?

Instrumentation controls technicians install, maintain, and troubleshoot control systems used in manufacturing, energy, and industrial facilities. The role offers steady employment, competitive wages, and opportunities for advancement with technical skills and certifications. It is a practical career choice for those interested in technical work and industrial environments.

Where do instrumentation controls technicians make the most money?

Instrumentation controls technicians tend to earn higher salaries in regions with a strong industrial or manufacturing presence, such as areas with large oil and gas, chemical, or power generation facilities. Salaries are also higher in locations with a high cost of living and demand for specialized skills, especially for those with certifications in PLCs, SCADA systems, or calibration expertise.

What cities are hiring for Instrumentation Controls Technician jobs?

Cities with the most Instrumentation Controls Technician job openings:

What are the most commonly searched types of Instrumentation Controls Technician jobs?

The most popular types of Instrumentation Controls Technician jobs are:

What states have the most Instrumentation Controls Technician jobs?

States with the most job openings for Instrumentation Controls Technician jobs include:

Instrumentation Controls Technician jobs near you
Infographic showing various Instrumentation Controls Technician job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 85% Full Time, 10% Part Time, 3% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $73,669 per year, or $35.4 per hour.

Instrumentation & Controls Technician

Electrical Automation Services

Prattville, AL • On-site

$45 - $50/hr

Other

Posted 4 days ago

Job description

Position Summary None exempt: (overtime is paid with this role)

We are hiring an experienced Instrumentation & Electrical Controls Engineer to support the reliability, troubleshooting, maintenance, and continuous improvement of automated production and bottling equipment.

This position is ideal for someone with hands-on experience in Allen-Bradley PLCs, Rockwell Automation control systems, industrial instrumentation, SCADA, VFDs, servo drives, electrical troubleshooting, and process controls.

The engineer will work closely with maintenance, engineering, production, and operations teams to diagnose equipment problems, improve control systems, reduce downtime, optimize production performance, and support preventive maintenance activities.

Key Responsibilities

• Troubleshoot and interpret Allen-Bradley PLC code within the Rockwell Automation environment

• Diagnose, repair, test, calibrate, and adjust industrial instrumentation, electrical circuits, automation systems, and control equipment

• Support pressure, temperature, flow, level, proximity, and detection instrumentation

• Troubleshoot automated bottling and packaging equipment, including fillers, labelers, laser coders, conveyors, palletizers, label detection systems, sensors, and material-handling equipment

• Troubleshoot, tune, and optimize process control loops

• Support both batch and continuous manufacturing processes

• Identify and resolve electrical, instrumentation, processing, and production equipment problems

• Optimize SCADA, DCS, HMI, operator control screens, and production interfaces

• Troubleshoot Allen-Bradley VFDs, servo drives, motors, industrial networks, and remote I/O systems

• Read and interpret electrical schematics, instrumentation drawings, loop diagrams, P&IDs, logic diagrams, functional specifications, and control narratives

• Perform instrumentation and electrical preventive maintenance, predictive maintenance, and asset-care activities

• Conduct root cause analysis and document corrective actions for equipment failures and recurring downtime

• Maintain accurate work orders, preventive maintenance records, equipment history, and parts usage within SAP PM or another CMMS

• Maintain electrical and instrumentation spare-parts inventories and assist with ordering critical replacement components

• Train maintenance technicians and production team members on controls, instrumentation, troubleshooting, and equipment operation

• Work collaboratively with maintenance technicians, engineers, operators, vendors, and cross-functional improvement teams

• Support continuous improvement projects focused on equipment reliability, yield improvement, waste reduction, quality, safety, and production efficiency

• Help the facility meet or exceed safety, reliability, quality, productivity, and operational performance KPIs

Required Qualifications

• Bachelor’s degree in Engineering, Electrical Engineering, Controls Engineering, Instrumentation, Automation, Mechatronics, or a related technical discipline, or equivalent technical work experience

• At least two years of industrial instrumentation, electrical maintenance, controls, or automation experience

• At least two years of experience working with Rockwell Automation or Allen-Bradley control systems

• Strong hands-on experience troubleshooting Allen-Bradley PLCs

• Demonstrated ability to troubleshoot, calibrate, maintain, and repair industrial process instrumentation

• Experience working with SCADA, DCS, HMI, or industrial control systems

• Working knowledge of Allen-Bradley VFDs, servo drives, motors, sensors, and control components

• Ability to read and understand electrical schematics, P&IDs, instrumentation drawings, loop diagrams, and PLC logic

• Familiarity with industrial communication networks such as Ethernet/IP, Profibus, DeviceNet, ControlNet, DH+, and Remote I/O

• Knowledge of current electrical codes, regulations, lockout/tagout procedures, and safe electrical work practices

• Strong troubleshooting, root cause analysis, documentation, teamwork, and communication skills

• Ability to work safely and effectively in a fast-paced manufacturing environment

Preferred Experience

• SAP PM, SAP CMMS, or another computerized maintenance management system

• Bottling, beverage, food manufacturing, packaging, consumer products, chemical processing, pharmaceutical, or other high-speed automated manufacturing experience

• Control-loop tuning and process-control optimization

• Experience supporting fillers, labelers, coders, palletizers, conveyors, packaging machines, and automated production lines

• Experience training maintenance technicians or operators

Ideal Candidate

The ideal candidate is a hands-on controls, instrumentation, and electrical troubleshooting professional who can quickly diagnose production problems, interpret PLC logic, work safely around energized industrial equipment, and collaborate with maintenance and operations teams to improve equipment reliability.

Relevant job titles may include:

Instrumentation Engineer, Electrical Controls Engineer, Controls Engineer, Automation Engineer, Instrumentation and Controls Engineer, I&C Engineer, PLC Engineer, Electrical Engineer, Process Controls Engineer, Controls Specialist, Instrumentation Technician, Electrical and Instrumentation Technician, E&I Technician, or Industrial Automation Engineer.