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Injection Molding Simulation Jobs in Wisconsin (NOW HIRING)

... simulation tools, and embedded microprocessor programing. * Understanding of and familiarity with mass production manufacturing processes for consumer products, including injection molding, blow ...

... simulation tools, and embedded microprocessor programing. * Understanding of and familiarity with mass production manufacturing processes for consumer products, including injection molding, blow ...

WI ยท On-site

$97K - $129K/yr

Conduct thermal simulations and provide expert insights to optimize PCB layout and material ... Experience with PCBA manufacturing processes and various processes such as injection molding ...

New

... simulation methods, including FEA, thermal analysis, and tolerance stack-up. * Strong understanding of manufacturing processes for sheet metal, plastics (injection molding), casting, and ...

WI ยท On-site

FEA simulation using ANSYS, Creo,or Solidworks. **Additional Knowledge, Skills, and Abilities ... Knowledge of methods and accepted practices of plastic injection molding, tooling, and tooling ...

FEA simulation using ANSYS, Creo, or Solidworks. Additional Knowledge, Skills, and Abilities ... Knowledge of methods and accepted practices of plastic injection molding, tooling, and tooling ...

FEA simulation using ANSYS, Creo, or Solidworks. Additional Knowledge, Skills, and Abilities ... Knowledge of methods and accepted practices of plastic injection molding, tooling, and tooling ...

WI ยท On-site

Proficient in 3D CAD, simulation, mechanical assemblies, 2D drawings, and GD&T. * Manufacturing (DFM): Design for injection-molded plastics, sheet metal, die casting, extrusions, tooling, material ...

WI ยท On-site

Conduct thermal simulations and provide expert insights to optimize PCB layout and material ... Expertise with PCBA manufacturing processes and various processes such as injection molding ...

New

WI ยท On-site

$78K - $106K/yr

Proficient in 3D CAD, simulation, mechanical assemblies, 2D drawings, and GD&T. * Manufacturing (DFM): Design for injection-molded plastics, sheet metal, die casting, extrusions, tooling, material ...

Showing results 21-35

Injection Molding Simulation information

See Wisconsin salary details

$11.1K

$68.2K

$122.6K

How much do injection molding simulation jobs pay per year?

As of Sep 13, 2026, the average yearly pay for injection molding simulation in Wisconsin is $68,233.00, according to ZipRecruiter salary data. Most workers in this role earn between $44,400.00 and $80,200.00 per year, depending on experience, location, and employer.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What are the key skills and qualifications needed to thrive as an injection molding simulation engineer?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What are some typical challenges faced in an injection molding simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What cities in Wisconsin are hiring for Injection Molding Simulation jobs?

Cities in Wisconsin with the most Injection Molding Simulation job openings:

Sr Electromechanical Engineer

Brookfield, WI โ€ข On-site

Full-time

Medical, Dental, Vision, Retirement

Posted 23 days ago


Job description

Job Description:

INNOVATE WITHOUT BOUNDARIES!

At Milwaukee Tool, we believe our People and our Culture are the keys to our success. That's why we provide unlimited access to the resources you need to create disruptive new technologies and solutions. Our Engineering Team designs and develops the batteries, motors, electronics, and mechanisms that power our innovative solutions, all in-house. This commitment keeps Milwaukee Tool at the forefront of the industry.

Behind our doors, you'll be empowered every day to take ownership, drive progress, and deliver groundbreaking products. With the support and resources of the fastest-growing brand in the construction industry, you'll turn ideas into reality. Learn more about our story HERE.


The Senior Electro-Mechanical Engineer will play a critical role in driving the development and integration of mechanical and electrical systems in our cutting-edge electric power tools and equipment. This position is integral to the creation of industry-changing products that redefine performance and durability.

You'll be DISRUPTIVE through these duties and responsibilities:

  • Lead technical initiatives focusing on thermal management, cost optimization, and design-for-manufacturing (DFM).

  • Conduct detailed design reviews, providing critical input to improve functionality and manufacturability.

  • Collaborate with cross-functional teams to integrate components into cohesive designs while meeting performance specifications.

  • Analyze and recommend materials and processes to ensure compliance with quality and durability standards.

  • Support production troubleshooting and implement continuous improvements.

Cost Optimization & DFX Expertise:

  • Identify opportunities to optimize material, component, and production costs while maintaining product quality.

  • Implement Design for Excellence (DFX) strategies, including design-for-manufacturing and design-for-assembly, to enhance efficiency across the product lifecycle.

  • Partner with suppliers and procurement teams to ensure cost-effective sourcing and manufacturing processes.

  • Drive initiatives to optimize component selection and improve assembly processes to minimize variation and enhance reliability.

Thermal Management & Performance Optimization:

  • Lead the development of best practices for airflow and thermal management.

  • Conduct thermal simulations and provide expert insights to optimize PCB layout and material selection.

  • Develop and maintain a thermal performance guide to ensure product requirements are met.

Research & Development:

  • Investigate new materials and technologies to advance thermal management.

  • Develop best practices for design packages, ensuring consistent specifications across teams and partners.

  • Experience in product development cycles and working in consumer product manufacturing and design

Cross-Functional Collaboration

  • Serve as a bridge between Mechanical, Electrical, and Advanced Groups, recommending optimized solutions.

  • Establish and enforce ESD and EMC best practices to enhance system reliability.

What TOOLS you'll bring with you:

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related field. Master's degree preferred.

  • Minimum of 5 years of experience in electro-mechanical systems design and integration.

  • Expertise in thermal management, PCB layout optimization, cost optimization initiatives, and DFX principles.

  • Strong analytical and problem-solving skills, with knowledge of FEA, DOE, FMEA, and GD&T.

  • Proficiency in 3D CAD software (ProE, Solidworks, NX, or similar).

  • Expertise with PCBA manufacturing processes and various processes such as injection molding, stamping, soldering, and welding.

  • Ability to travel up to 20% domestically and internationally.

We provide these great perks and benefits:

  • Robust health, dental and vision insurance plans.

  • Generous 401 (K) savings plan.

  • Education assistance.

  • On-site wellness, fitness center, food, and coffee service.

  • And many more, check out our benefits siteHERE.

Why Join Milwaukee Tool?


Year after year, Milwaukee Tool continues to make significant breakthroughs in the industry. You'll have the opportunity to work on innovative projects that push the boundaries of technology and performance. We offer competitive compensation, professional development opportunities, and a collaborative culture that fosters creativity and teamwork.

Milwaukee Tool is an equal opportunity employer.