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Industrial Reliability Engineer Jobs in Massachusetts

IPG Photonics

Reliability Engineer

Marlborough, MA · On-site

$106.30K - $133.80K/yr

Experience with industrial laser systems (micromachining, semiconductor, medical). * Knowledge of ... Six Sigma or Reliability Engineering certification (CRE). Key Competencies * Analytical thinking ...

C&W Services

Reliability Engineer

North Andover, MA · On-site

$103.50K - $130.30K/yr

Job Title Reliability Engineer Summary Reliability, Maintenance, and Engineering (RME) is hiring ... Prefer experience managing teams in an industrial environment containing conveyance, process ...

Waters Corporation

Reliability Engineer II

Milford, MA · On-site

$112.40K - $141.50K/yr

The Reliability Engineering (REL) Team is responsible for ensuring robustness and longevity of our ... Mechanical, Electrical or Industrial. * Minimum of 3 years of experience preferably working on ...

Waters Corporation

Reliability Engineer II

Milford, MA · On-site

$112.40K - $141.50K/yr

The Reliability Engineering (REL) Team is responsible for ensuring robustness and longevity of our ... Mechanical, Electrical or Industrial. * Minimum of 3 years of experience preferably working on ...

Waters Corporation

Reliability Engineer II

Milford, MA

$112.40K - $141.50K/yr

The Reliability Engineering (REL) Team is responsible for ensuring robustness and longevity of our ... Mechanical, Electrical or Industrial. * Minimum of 3 years of experience preferably working on ...

Blitzy

Senior Site Reliability Engineer

Cambridge, MA · On-site

$160K - $200K/yr

... industrial revolution. We're transforming how enterprises build software, turning enterprise ... Partner with engineering teams at HQ to embed reliability and operational best practices early in ...

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Industrial Reliability Engineer information

What are the key skills and qualifications needed to thrive as an Industrial Reliability Engineer, and why are they important?

To thrive as an Industrial Reliability Engineer, you need a background in engineering (typically a bachelor's degree in mechanical, electrical, or industrial engineering), strong analytical skills, and expertise in asset management and failure analysis. Familiarity with reliability-centered maintenance (RCM), predictive maintenance tools like vibration analysis, and software such as CMMS (Computerized Maintenance Management Systems) is essential. Strong problem-solving abilities, attention to detail, and effective communication help you collaborate with cross-functional teams and drive continuous improvement. These skills are critical for minimizing downtime, optimizing equipment performance, and ensuring overall operational efficiency in industrial settings.

What are some typical challenges Industrial Reliability Engineers face when working to improve equipment performance?

Industrial Reliability Engineers often encounter challenges such as identifying root causes of recurring equipment failures, balancing short-term production demands with long-term reliability improvements, and gaining buy-in from cross-functional teams for preventive maintenance initiatives. They must frequently analyze large sets of operational data to detect failure patterns and prioritize improvements based on risk and cost impact. Collaborating closely with maintenance, operations, and engineering teams is essential to implement effective solutions and foster a culture of reliability within the organization.

What is an Industrial Reliability Engineer?

An Industrial Reliability Engineer is a professional responsible for ensuring that equipment, machinery, and processes in industrial settings operate reliably and efficiently. They use analytical tools and techniques to identify potential failures, reduce downtime, and improve the overall safety and productivity of manufacturing or production operations. Their work often involves preventive maintenance planning, root cause analysis, and implementing reliability improvement strategies to minimize unplanned outages and maintenance costs.

What is the difference between Industrial Reliability Engineer vs Maintenance Engineer?

AspectIndustrial Reliability EngineerMaintenance Engineer
CredentialsBachelor's in engineering, certifications like CRC or CREBachelor's in engineering or technical field, certifications vary
Work EnvironmentManufacturing plants, industrial facilitiesFactories, equipment maintenance sites
Primary FocusReliability, failure analysis, preventive strategiesEquipment repair, troubleshooting, maintenance tasks
Industry UsageCommon in manufacturing, energy, petrochemicalWidespread across manufacturing, facilities management

While both roles work to ensure equipment efficiency, Industrial Reliability Engineers focus on analyzing and improving system reliability through data and strategies, whereas Maintenance Engineers handle the day-to-day repair and upkeep of machinery.

What are popular job titles related to Industrial Reliability Engineer jobs in Massachusetts? For Industrial Reliability Engineer jobs in Massachusetts, the most frequently searched job titles are:
What job categories do people searching Industrial Reliability Engineer jobs in Massachusetts look for? The top searched job categories for Industrial Reliability Engineer jobs in Massachusetts are:
What cities in Massachusetts are hiring for Industrial Reliability Engineer jobs? Cities in Massachusetts with the most Industrial Reliability Engineer job openings:
Industrial Reliability Engineer jobs near you
Reliability Engineer

Reliability Engineer

IPG Photonics

Marlborough, MA • On-site

$106.30K - $133.80K/yr

Full-time

Posted 11 days ago

IPG Photonics rating

8.2

Company rating: 8.2 out of 10

Based on 18 frontline employees who took The Breakroom Quiz

96th of 415 rated machine equipment manufacturers

Job description

IPG Photonics is revolutionizing the laser industry as the pioneering developer and leading producer of fiber lasers and amplifiers. Headquartered in Marlborough, MA, IPG has over 4,800 employees in more than 30 locations around the world. We aspire to work together with our employees and customers to apply light in ways that improve life.
Our mission is to develop innovative laser solutions to make the world a better place. To accomplish this mission, we are committed to attracting and retaining the best talent and an engaged and thriving workforce that drives a sustainable future for our company and society.
Working at IPG Photonics you can expect challenging projects, a motivating and friendly environment, and working hand-in-hand with skilled teams of software and hardware engineers.
Job Summary
The Reliability Engineer is responsible for ensuring the long-term performance, robustness, and durability of ultrafast (picosecond/femtosecond) and UV laser systems. This role focuses on reliability modeling, lifetime testing, failure analysis, and continuous improvement of laser modules, nonlinear conversion stages, optical components, electronics, and packaging. The engineer works cross-functionally with R&D, manufacturing, quality, and field service teams to enhance product reliability across the full lifecycle.
Responsibilities:
Reliability Strategy & Planning
  • Develop and implement reliability plans for ultrafast and UV laser products.
  • Define reliability requirements and qualification criteria based on customer requirements and industry standards.
  • Perform reliability allocation and prediction (MTBF, FIT rate analysis).
  • Develop reliability growth plans and tracking metrics.

Lifetime & Environmental Testing
  • Design and execute accelerated life tests (ALT, HALT, HASS).
  • Conduct environmental testing (thermal cycling, humidity, vibration, shock).
  • Develop stress screening procedures for optical, electronic, and optomechanical assemblies.
  • Establish degradation monitoring protocols

Failure Analysis & Root Cause Investigation
  • Lead root cause analysis (RCA) for field returns and production failures.
  • Perform detailed failure analysis on:
    • UV-induced optical degradation
    • Coating damage and contamination
    • Thermal lensing and beam distortion
    • Nonlinear crystal degradation
    • High-voltage electronics failures
  • Apply structured methodologies (FMEA, 8D, Fishbone, Weibull analysis).
  • Work with suppliers to address component-level reliability issues.

Design for Reliability (DfR)
  • Collaborate with R&D during product development to improve:
    • Thermal management
    • Mechanical stability
    • UV optical lifetime
    • Nonlinear conversion efficiency stability
  • Conduct FMEA reviews for new designs.
  • Recommend material and component upgrades to extend lifetime.

Data Analysis & Reliability Modeling
  • Analyze field and test data using statistical tools.
  • Perform Weibull and life data analysis.
  • Build predictive degradation models for UV optics and ultrafast components.
  • Maintain reliability databases and dashboards.

Field & Customer Support
  • Support field service teams in diagnosing complex failures.
  • Analyze warranty trends and customer feedback.
  • Provide technical reports on reliability performance.

  • Bachelor's or Master's degree in Electrical Engineering, Physics, Optical Engineering, Mechanical Engineering, or related field.
  • 3-8+ years of experience in reliability engineering or laser/optical systems.
  • Experience with:
    • Ultrafast lasers (ps/fs fiber or solid-state)
    • UV laser systems and frequency conversion stages
    • Optical coatings and nonlinear crystals
  • Strong understanding of:
    • Laser physics and nonlinear optics
    • Thermal and mechanical stability in precision systems
    • High-power diode reliability
  • Experience with reliability analysis tools (Weibull, Minitab, JMP, ReliaSoft, etc.).
  • Familiarity with HALT/HASS methodologies.
  • Strong root cause analysis skills.

Preferred Qualifications
  • Experience with industrial laser systems (micromachining, semiconductor, medical).
  • Knowledge of UV-induced material degradation mechanisms.
  • Understanding of contamination control in UV systems.
  • Experience with cleanroom processes.
  • Six Sigma or Reliability Engineering certification (CRE).

Key Competencies
  • Analytical thinking and structured problem solving
  • Strong cross-functional communication
  • Detail-oriented with systems-level perspective
  • Hands-on troubleshooting capability
  • Data-driven decision making

Performance Metrics
  • Reduction in field failure rate
  • MTBF improvement
  • Warranty cost reduction
  • Successful product qualification on schedule
  • Closure rate and effectiveness of RCAs

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