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Hil Testing Jobs in Michigan (NOW HIRING)

Stellantis

SW Validation Engineer

Auburn Hills, MI · On-site

Hands on experience testing using dSpace HIL (Control desk) * Familiarity with ASPICE and virtualization testing, HIL Testing, Debugging skills. * Possess strong initiatives, problem solving skills ...

Ford Motor Company

HIL System Engineer

Dearborn, MI · Hybrid

$99K - $166K/yr

The Hardware in the Loop (HiL) Engineer supports the product development and system integration ... testing support 2+ Years of experience using Scaled Agile Framework SAFE implementing agile ...

FastTek

Software Engineer

Allen Park, MI · On-site

Verification, Validation & Testing: Lead test strategy design and execution, including MIL, SIL, and HIL simulations, plus unit/integration testing (e.g., Google Test). Perform on-target validation ...

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Hil Testing information

What is HIL testing?

A HIL (Hardware-in-the-Loop) Testing job involves validating and verifying embedded systems by simulating real-world scenarios using hardware and software models. Engineers in this role develop test cases, automate testing procedures, and analyze system behavior to ensure reliability and performance. HIL testing is commonly used in industries like automotive, aerospace, and industrial automation to test control systems before deployment.

What does a HIL testing engineer do?

A typical day in HIL Testing involves designing and setting up test benches, running simulations of real-world scenarios on hardware prototypes, analyzing results, and documenting any issues or anomalies found. You'll work closely with hardware designers, embedded software engineers, and project managers to develop test cases and troubleshoot control systems. The role often requires managing multiple test cycles, adapting to evolving specifications, and participating in team meetings to review progress. This hands-on environment combines a mix of technical work, problem-solving, and collaborative communication to ensure the proper functioning and safety of complex electronic systems before they are deployed in the field.

What are the key skills and qualifications needed for HIL testing?

To thrive in HIL (Hardware-in-the-Loop) Testing, a strong background in electrical engineering, embedded systems, and test automation is essential, often supported by a relevant engineering degree. Experience with tools such as dSPACE, NI LabVIEW, MATLAB/Simulink, and knowledge of real-time simulation platforms are highly valued, and certifications in software or hardware testing can be advantageous. Critical thinking, problem-solving, and effective communication are important soft skills for diagnosing issues and collaborating closely with multidisciplinary engineering teams. These competencies ensure accurate validation of complex control systems and help deliver reliable, high-quality products in industries like automotive and aerospace.

How to perform Hil Testing?

Performing Hil Testing involves preparing the test environment, executing the test plan, and analyzing the results to verify hardware or system performance. It often requires knowledge of testing tools, proper documentation, and adherence to testing protocols to ensure accurate assessment of the system's functionality.

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Hil Testing jobs near you
Infographic showing various Hil Testing job openings in Michigan as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 87% Physical, 3% Hybrid, and 10% Remote job distribution.

Emission CFD Simulation Engineer (0D/1D , GT xCHEM, Exothermia)

Detroit Engineered Products

Auburn Hills, MI • On-site

Full-time

This job post has expired today. Applications are no longer accepted.

Job description

Job Summary
We are seeking a skilled Emissions and Simulation Engineer with expertise in 0D/1D CFD modeling and emissions systems. In this role, you will support the development and validation of powertrain and aftertreatment systems through simulation, with a focus on tailpipe (ATS) and evaporative emissions. The ideal candidate will have around 3 years of hands-on experience using GT-Suite, Exothermia, and/or GT-xCHEM, and will work closely with our engineering team to drive innovation in emissions reduction and system performance.
Key Responsibilities
  • Develop, calibrate, and validate 0D/1D CFD models for internal combustion engines, aftertreatment systems, and evaporative emission systems using GT-Suite, Exothermia, and/or GT-xCHEM.
  • Perform simulations to analyze tailpipe emissions (NOx, CO, HC, PM) and evaporative emissions, supporting compliance with regulatory standards.
  • Collaborate with cross-functional teams to integrate simulation results into powertrain design, calibration, and control strategies.
  • Support the development of aftertreatment system (ATS) models, including DOC, DPF, SCR, and ASC components.
  • Contribute to model-based calibration and optimization of engine and emissions control systems.
  • Prepare technical reports, documentation, and presentations to communicate findings and recommendations.
  • Stay updated with emerging simulation tools, regulatory requirements, and industry best practices in emissions engineering.
Qualifications & Experience
  • Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Chemical Engineering, or a related field.
  • Approximately 3 years of professional experience in 0D/1D CFD simulation and emissions analysis within the automotive or related industry.
  • Required Software Proficiency:
    • GT-Suite
    • Exothermia and/or GT-xCHEM
  • Strong understanding of:
    • Aftertreatment systems (ATS) modeling and performance evaluation
    • Evaporative emissions systems and modeling approaches
    • Powertrain simulation and calibration processes
  • Familiarity with emissions regulations (e.g., EPA, Euro standards) and certification processes.
  • Experience with model calibration, validation, and correlation with test data.
  • Strong analytical, problem-solving, and communication skills.
  • Ability to work independently and collaboratively in a team environment.
Preferred Skills
  • Exposure to hybrid/electric vehicle powertrain simulation.
  • Knowledge of MATLAB/Simulink, Python, or other scripting tools for automation and data analysis.
  • Experience with 3D CFD tools (e.g., STAR-CCM+, CONVERGE) is a plus.
  • Understanding of control system development and hardware-in-the-loop (HIL) testing.

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