1

Hil Testing Jobs in Michigan (NOW HIRING)

HIL Engineer - 525697

Novi, MI · On-site

$77K - $103K/yr

Integrate HIL testing into CI/CD pipelines (e.g., Jenkins, GitHub Actions) for rapid regression feedback. * Support standardized logging, datasets, and reproducible test execution. * Defect Analysis ...

In this role, you will proactively collaborate with controls, systems, and simulation engineers to understand our HIL testing requirements and develop our future HIL simulation platforms. This is a ...

This role is unique in which you will lead testing on HIL bench test setups in addition to static vehicle-level simulated driving. As a Senior HIL Test Engineer, you will work closely with software ...

Onsite Pay Range: $18-22 an hour Technician supporting Chassis Hardware-in-the-Loop (HiL) testing by building, assembling, and maintaining hardware test stands for vehicle component validation. This ...

Be Seen First

... testing • Perform functional validation using Model-in-the-Loop (MiL), Software-in-the-Loop (SiL), and Hardware-in-the-Loop (HiL) environments • Collaborate closely with multiple HiL teams to ...

next page

Showing results 1-20

Hil Testing information

What is a HIL Testing job?

A HIL (Hardware-in-the-Loop) Testing job involves validating and verifying embedded systems by simulating real-world scenarios using hardware and software models. Engineers in this role develop test cases, automate testing procedures, and analyze system behavior to ensure reliability and performance. HIL testing is commonly used in industries like automotive, aerospace, and industrial automation to test control systems before deployment.

What does a typical day look like for someone working in HIL Testing?

A typical day in HIL Testing involves designing and setting up test benches, running simulations of real-world scenarios on hardware prototypes, analyzing results, and documenting any issues or anomalies found. You'll work closely with hardware designers, embedded software engineers, and project managers to develop test cases and troubleshoot control systems. The role often requires managing multiple test cycles, adapting to evolving specifications, and participating in team meetings to review progress. This hands-on environment combines a mix of technical work, problem-solving, and collaborative communication to ensure the proper functioning and safety of complex electronic systems before they are deployed in the field.

What are the key skills and qualifications needed to thrive in the Hil Testing position, and why are they important?

To thrive in HIL (Hardware-in-the-Loop) Testing, a strong background in electrical engineering, embedded systems, and test automation is essential, often supported by a relevant engineering degree. Experience with tools such as dSPACE, NI LabVIEW, MATLAB/Simulink, and knowledge of real-time simulation platforms are highly valued, and certifications in software or hardware testing can be advantageous. Critical thinking, problem-solving, and effective communication are important soft skills for diagnosing issues and collaborating closely with multidisciplinary engineering teams. These competencies ensure accurate validation of complex control systems and help deliver reliable, high-quality products in industries like automotive and aerospace.

What cities in Michigan are hiring for Hil Testing jobs? Cities in Michigan with the most Hil Testing job openings:
Infographic showing various Hil Testing job openings in Michigan as of June 2026, with employment types broken down into 1% As Needed, 84% Full Time, 11% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 4% Hybrid, and 3% Remote job distribution.

$77K - $103K/yr

Full-time

Posted 27 days ago


Job description

Title HIL Engineer
Location Novi, Michigan
Employment Type Full-time
Job Description & Skill Requirement:
Key Responsibilities:
HIL Modeling & Test Development
Develop, integrate, and maintain HIL plant models for:
  • Electric motors, inverters, driveline and wheel dynamics
  • Traction and regenerative braking systems
  • Range extender generator/ICE surrogates and energy interfaces
  • Thermal, environmental, and disturbance effects (low-ì, split-ì, altitude, ambient)

Design automated HIL test suites covering:
  • Torque delivery, regen blending, limits and derates
  • Traction control, ABS/ESC interactions, and driveline protection
  • Range extenders start/stop, SOC sustain, load transients
  • Limp-home strategies, fault handling, and edge-case behavior
  • Diagnostics, Fault Injection & Safety Validation
  • Implement fault-injection scenarios (sensor, actuator, thermal, and network faults).
  • Validate UDS diagnostics including DIDs, DTCs, and service routines.
  • Ensure robust protection, derate, and safe-state behavior aligned with a safety mindset (ISO 26262 exposure).
    Automation & CI Integration
  • Develop and maintain test automation using Python, CAPL, and related frameworks.
  • Integrate HIL testing into CI/CD pipelines (e.g., Jenkins, GitHub Actions) for rapid regression feedback.
  • Support standardized logging, datasets, and reproducible test execution.
  • Defect Analysis & Cross-Functional Collaboration
  • Analyze failures and produce high-quality defect reports with minimal reproduction steps.
  • Attach relevant traces and logs (e.g., MDF, BLF) to accelerate root cause analysis.
  • Collaborate with controls, systems, calibration, diagnostics, and safety teams throughout development cycles.
  • Infrastructure & Continuous Improvement (Scope varies by assignment)
  • Maintain HIL rig configurations, I/O maps, restbus setups, and fault-insertion capabilities.
  • Contribute to reusable libraries for test scenarios, diagnostics workflows, and plant models.
  • Support requirements for traceability from specifications to test execution and results.

Required Qualifications:
  • Experience in HIL testing for EV, HEV, hybrid propulsion, or auxiliary power systems
  • Education:
  • BS or MS in Electrical, Mechanical, Mechatronics, Controls, Computer Science, or equivalent.

Tools & Technologies:
  • MATLAB/Simulink
  • dSPACE, NI, or ETAS HIL platforms
  • Vector CANoe/CANape
  • Python and Git
  • CAN, LIN, Ethernet networking
  • Systems Knowledge:
  • Drive system controls, energy management, or range extender operation
  • Diagnostics (UDS) and fault management
  • Exposure to functional safety concepts (ISO 26262)

Qualification:
  • Bbachelor's degree in engineering