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Fuel System Design Engineer Jobs in Boston, MA (NOW HIRING)

Schenck

Mechanical Design Engineer

Hudson, MA · On-site

$75K - $90K/yr

Prepares product or system layout, detailed drawings, schematics and engineering change notices ... Proficiency in CAD software; SolidWorks preferred.

Insight Global

Design Engineer

Framingham, MA · On-site

$27 - $30/hr

Interest in developing construction work packages for the electric distribution system using various software systems and construction standards Insight Global is hiring a Design Engineer to join ...

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All JobsFuel System Design Engineer JobsFuel System Design Engineer Jobs in Boston, MA

Fuel System Design Engineer information

See Boston, MA salary details

$53.8K

$128.8K

$188.5K

How much do fuel system design engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for fuel system design engineer in Boston, MA is $128,836.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,600.00 and $148,800.00 per year, depending on experience, location, and employer.

What is a fuel system design engineer?

Fuel System Design Engineers are specialized engineers who design, develop, and test fuel systems for vehicles, aircraft, or industrial equipment. Their work involves ensuring that fuel delivery systems are efficient, safe, and meet regulatory standards. They collaborate with other engineering teams to integrate fuel systems with engines and other components, and use tools like CAD software for system modeling. These engineers also analyze system performance, troubleshoot issues, and may be involved in testing prototypes or supporting production. The role requires strong knowledge of fluid dynamics, materials, and safety regulations.

What are the key skills and qualifications needed to thrive as a fuel system design engineer?

To thrive as a Fuel System Design Engineer, you need a solid background in mechanical or aerospace engineering, a strong understanding of fluid dynamics, and relevant experience in fuel system components. Familiarity with CAD software (such as CATIA or SolidWorks), simulation tools, and industry standards is typically required, alongside certifications like Professional Engineer (PE) licensure. Excellent problem-solving abilities, teamwork, and clear communication skills set outstanding candidates apart in this role. These skills and qualities ensure the safe, efficient, and innovative design of fuel systems that meet stringent regulatory and performance requirements.

What are some typical challenges faced by fuel system design engineers when collaborating with cross-functional teams?

Fuel System Design Engineers often work closely with teams from mechanical, electrical, and manufacturing disciplines to ensure that fuel system components integrate seamlessly with the overall vehicle architecture. A common challenge is balancing conflicting requirements, such as safety standards, cost targets, and spatial constraints, while meeting performance goals. Clear communication and early alignment with stakeholders are crucial to avoid costly redesigns and ensure the system meets all regulatory and operational demands. Being adaptable and proactive in problem-solving helps Fuel System Design Engineers navigate these interdisciplinary challenges effectively.

What is the difference between Fuel System Design Engineer vs Mechanical Engineer?

AspectFuel System Design EngineerMechanical Engineer
CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; specialized training in fuel systemsBachelor's in Mechanical Engineering; broader engineering focus
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageSpecific to fuel system design and integrationGeneral engineering tasks across multiple systems

The Fuel System Design Engineer specializes in designing and developing fuel delivery systems, while the Mechanical Engineer has a broader role in mechanical systems. Both roles require similar educational backgrounds but differ in focus and industry application.

What are popular job titles related to Fuel System Design Engineer jobs in Boston, MA?

For Fuel System Design Engineer jobs in Boston, MA, the most frequently searched job titles are:

What job categories do people searching Fuel System Design Engineer jobs in Boston, MA look for?

The top searched job categories for Fuel System Design Engineer jobs in Boston, MA are:

Fuel System Design Engineer jobs near you

Associate System Design Engineer

HIGHRES BIOSOLUTIONS INC

Beverly, MA

$110K - $151K/yr

Full-time

Re-posted 4 days ago

Job description

Overview:

As a Systems Design Engineer at HighRes Biosolutions, you will be heavily involved with all elements of our custom systems product life cycle. You’ll work closely with the sales and applications team to turn a customer’s needs into an automated solution. Additionally, you’ll work closely with the operations team to turn your designs into fully functional systems. The systems you design will be used by top pharmaceutical and biotech companies around the world to help improve human health.  The qualified candidate will have strong design capabilities with SolidWorks. A product development background for lab, medical or consumer products is beneficial.


Position Responsibilities:

  • Design custom robotic systems to meet customer requirements.
  • Work with Electrical Engineers and Robotics Automation Engineers to ensure customer requirements are met from all disciplines of the project.
  • Work with Manufacturing Engineering/ Build Technicians to solve build and design issues on the production floor.
  • Interact with customers and vendors as needed.
  • Review designs for robotic systems with the project team.
  • Organize Bill-of-Materials (BOMs).
  • Prepare detail drawings for manufacturing and assembly of purchased systems.
  • Write and implement Engineering Change Orders throughout the lifecycle of a project.

Essential Knowledge and Skills:

  • BS in Mechanical Engineering.
  • 0-2 years of work experience
  • SolidWorks experience (minimum 2023 preferred).
  • Experience with PLM and ERP systems a plus.
  • Experience designing for manufacturability and cost reduction a plus.
  • Ability to produce high quality presentation materials.
  • Ability to work on multiple projects at once.
  • Requires high attention to detail and organization to identify potential risks and get ahead of potential problems for smooth project execution.
  • Excellent problem-solving skills to overcome unforeseen challenges quickly and effectively.
  • Work effectively as team member and individually.
  • Excellent communication skills.
  • Commitment to continuous improvement.

Apply