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Fuel System Design Engineer Jobs in Boston, MA (NOW HIRING)

Mechanical Design Engineer

Boston, MA

$82K - $111K/yr

Maintain 3D CAD models and documentation of system architecture and components * Own and execute transition of products from engineering samples to full volume production in their entirety * Execute ...

Mechanical Design Engineer

Boston, MA · On-site

$82K - $111K/yr

Maintain 3D CAD models and documentation of system architecture and components * Own and execute transition of products from engineering samples to full volume production in their entirety * Execute ...

Mechanical Design Engineer

Chelmsford, MA · On-site

$79K - $107K/yr

MARS Solutions Group is looking for an experienced Mechanical Design Engineer located in Chelmsford ... Experience with SAP and product lifecycle management systems. Demonstrated ability to solve complex ...

ABOUT US Reframe Systems is a Physical AI and robotics company on a mission to make high ... THE ROLE We are looking for a Junior Design Engineer to help transform the AEC (Architecture ...

Design mechanical systems for radiation-safe test enclosures and automated test stations. * Collaborate with manufacturing engineering to improve throughput, repeatability, and process capability.

Design mechanical systems for radiation-safe test enclosures and automated test stations. * Collaborate with manufacturing engineering to improve throughput, repeatability, and process capability.

Senior Design Engineer

Bedford, MA · On-site

$110 - $150/hr

Design mechanical systems for radiation‑safe test enclosures and automated test stations. * Collaborate with manufacturing engineering to improve throughput, repeatability, and process capability.

Showing results 41-60

Fuel System Design Engineer information

See Boston, MA salary details

$53.8K

$128.8K

$188.5K

How much do fuel system design engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for fuel system design engineer in Boston, MA is $128,836.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,600.00 and $148,800.00 per year, depending on experience, location, and employer.

What is a fuel system design engineer?

Fuel System Design Engineers are specialized engineers who design, develop, and test fuel systems for vehicles, aircraft, or industrial equipment. Their work involves ensuring that fuel delivery systems are efficient, safe, and meet regulatory standards. They collaborate with other engineering teams to integrate fuel systems with engines and other components, and use tools like CAD software for system modeling. These engineers also analyze system performance, troubleshoot issues, and may be involved in testing prototypes or supporting production. The role requires strong knowledge of fluid dynamics, materials, and safety regulations.

What are the key skills and qualifications needed to thrive as a fuel system design engineer?

To thrive as a Fuel System Design Engineer, you need a solid background in mechanical or aerospace engineering, a strong understanding of fluid dynamics, and relevant experience in fuel system components. Familiarity with CAD software (such as CATIA or SolidWorks), simulation tools, and industry standards is typically required, alongside certifications like Professional Engineer (PE) licensure. Excellent problem-solving abilities, teamwork, and clear communication skills set outstanding candidates apart in this role. These skills and qualities ensure the safe, efficient, and innovative design of fuel systems that meet stringent regulatory and performance requirements.

What are some typical challenges faced by fuel system design engineers when collaborating with cross-functional teams?

Fuel System Design Engineers often work closely with teams from mechanical, electrical, and manufacturing disciplines to ensure that fuel system components integrate seamlessly with the overall vehicle architecture. A common challenge is balancing conflicting requirements, such as safety standards, cost targets, and spatial constraints, while meeting performance goals. Clear communication and early alignment with stakeholders are crucial to avoid costly redesigns and ensure the system meets all regulatory and operational demands. Being adaptable and proactive in problem-solving helps Fuel System Design Engineers navigate these interdisciplinary challenges effectively.

What is the difference between Fuel System Design Engineer vs Mechanical Engineer?

AspectFuel System Design EngineerMechanical Engineer
CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; specialized training in fuel systemsBachelor's in Mechanical Engineering; broader engineering focus
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageSpecific to fuel system design and integrationGeneral engineering tasks across multiple systems

The Fuel System Design Engineer specializes in designing and developing fuel delivery systems, while the Mechanical Engineer has a broader role in mechanical systems. Both roles require similar educational backgrounds but differ in focus and industry application.

What are popular job titles related to Fuel System Design Engineer jobs in Boston, MA?

For Fuel System Design Engineer jobs in Boston, MA, the most frequently searched job titles are:

Mechanical Design Engineer

REEKON Tools

Boston, MA

$82K - $111K/yr

Full-time

Re-posted 22 days ago


Job description

Join REEKON Tools as we enable the next generation of construction and home improvement professionals to complete their work quicker, more accurately, and faster than ever before. REEKON Tools is developing and launching innovative, completely new, hardware products at an unprecedented pace across the power and hand tool industry and establishing itself as a leader in professional tools and equipment.  

As a Mechanical Design Engineer, you will work hand in hand with our engineering team as you help bring cutting edge new hardware products to market.  REEKON Tools has tools and devices in all stages of development. In this role, you will be a central force in helping advance products from R&D through manufacturing working on multiple product lines and having a high level of autonomy and ownership.
The Job
  • Design integrated tools and devices based on high level product requirements and collaboration with adjacent electrical, embedded and industrial design engineers
  • Rapidly iterate from ideation -to- prototyping -to- testing of new tools and products
  • Communicate your designs to the team. Articulate their strengths and weaknesses and collect actionable feedback that you will use to iterate on your designs
  • Devise and execute tests that validate your design’s performance to real-life conditions
  • Devise jigs / fixtures / equipment that help test and debug various systems of our products
  • Maintain 3D CAD models and documentation of system architecture and components
  • Own and execute transition of products from engineering samples to full volume production in their entirety
  • Execute documentation, drawings, and instructions to be used during NPI Process
  • Manage incoming and outgoing communications with supply vendors for both prototype and production parts
  • Discover new vendors and suppliers based on evolving needs of the organization and new product development
  • Oversee and manage communication channels and tracking to ensure streamlined operations between internal and external groups
Your Background
  • Expert CAD skills (Solidworks preferred)
  • Experience designing for high volume manufacturing processes (injection molding, die casting, metal bending and forming)
  • Experience in iteration driven product design environments, integrating design feedback with mechanical constraints to form integrated hardware products and tools
  • Able to interpret and analyze manufacturer inspection reports and provide actionable feedback.
  • Knowledge of GD&T
  • Rapid fabrication of mechanical assembly prototypes using shop tools, laser cutting, and 3D printing
  • Can demonstrate ability / experience in designing production equipment including:Assembly fixtures, Inspection equipment, Calibration jigs
  • Self-driven and passionate about your work:
  • - You set high standards of performance for self and others
  • - Assume responsibility and accountability for successfully completing assignments or tasks
  • - You have self imposed standards of excellence rather than having standards imposed
Bonus Skills
  • Experience working with contract manufacturer (domestic or international) 
  • Mentoring/management experience of engineers
  • Shipping hardware products in startup environment 
  • Material selection (especially plastics)
  • Can create low-level embedded systems / automations using commercially available microcontrollers (arduino, Raspberry Pi, etc) and off-the-shelf sensors
  • Basic electronics and circuit design 
  • Programming skills (python)
Even if you don’t check every box mentioned above, we still strongly encourage you to apply!  At REEKON Tools, diversity is a cornerstone of the business we are building.  We know that diverse perspectives foster the innovation we need to be successful and are committed to building our team that encompasses a wide variety of backgrounds, experiences, and skills!

We are an equal opportunity employer.  We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.  

For any questions - please email us at careers@reekon.tools