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Flying Probe Jobs in Illinois (NOW HIRING)

Ascend Engineering

Embedded Engineer

Chicago, IL · On-site

$100K - $160K/yr

... flying vehicle: clocks, power rails, pin muxing, peripheral configuration, and first-boot validation * Build, flash, and debug firmware and bootloaders using SWD/JTAG probes (J-Link, ST-Link), and ...

All JobsFlying Probe JobsFlying Probe Jobs in Illinois

Flying Probe information

What is a flying probe?

A Flying Probe tester is an automated testing machine used primarily in electronics manufacturing to check the functionality and connectivity of printed circuit boards (PCBs). Unlike traditional test fixtures, it uses moveable probes that 'fly' to various test points on the board, making it suitable for prototypes and small production runs. Flying Probe testers can detect issues such as open circuits, short circuits, and component placement errors without needing a custom fixture for each board design. This flexibility makes them a cost-effective solution for low- to medium-volume testing and quick turnaround times.

What are the key skills and qualifications needed to thrive as a flying probe test engineer?

To thrive as a Flying Probe Test Engineer, you need a solid understanding of electronics, PCB testing principles, and troubleshooting, usually backed by a degree in electrical engineering or a related field. Familiarity with flying probe testers (such as those from Takaya or Acculogic), test software, and CAD systems is essential. Strong analytical skills, attention to detail, and effective problem-solving abilities are critical soft skills for this position. These competencies ensure accurate fault detection and efficient testing, which are vital for maintaining high product quality in electronics manufacturing.

What are some common challenges faced by flying probe test engineers, and how can they be addressed?

Flying Probe Test Engineers often encounter challenges such as diagnosing intermittent faults, managing varying test coverage requirements for different PCB designs, and optimizing test times. These can be addressed by staying updated on the latest test strategies, collaborating closely with design and production teams to clarify test points, and leveraging advanced software tools for efficient fault detection and analysis. Regular communication with engineering and quality assurance teams helps ensure the testing process aligns with overall production goals and quality standards.

What is the difference between Flying Probe vs Automated Test Engineer?

AspectFlying ProbeAutomated Test Engineer
CredentialsTechnical diploma or certification in electronics or PCB testingBachelor's degree in electrical engineering or related field
Work EnvironmentElectronics manufacturing, PCB testing labsElectronics, software, and hardware testing environments
Industry UsagePCB manufacturing, electronics assemblyElectronics product development, quality assurance
Job FocusManual and semi-automated PCB testing using flying probe machinesDesign, develop, and maintain automated testing systems and scripts

Flying Probe technicians primarily operate testing equipment to verify PCB functionality, while Automated Test Engineers develop and manage automated testing systems. Both roles are essential in electronics manufacturing but differ in technical scope and responsibilities.

What are popular job titles related to Flying Probe jobs in Illinois?

For Flying Probe jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Flying Probe jobs in Illinois look for?

The top searched job categories for Flying Probe jobs in Illinois are:

Flying Probe jobs near you

Test Technician - Circuit Boards

Zentech Manufacturing I

Bloomington, IL • On-site

$19 - $22/hr

Full-time

Re-posted 5 days ago

Job description

Test OperatorPosition Summary

The Test Technician is responsible for testing, troubleshooting, and verifying the functionality of printed circuit board assemblies (PCBAs) throughout the manufacturing process. This position ensures products meet customer, IPC, and company quality standards by operating automated and manual test equipment, identifying defects, documenting results, and supporting continuous process improvement. The Test Technician works closely with Production, Engineering, Quality, and Repair personnel to resolve test failures and maintain production efficiency.

Essential Duties and Responsibilities

  • Perform functional, in-circuit (ICT), flying probe, and other electrical tests on printed circuit board assemblies.

  • Set up, operate, and monitor automated and manual test equipment according to work instructions and test procedures.

  • Verify that completed assemblies meet customer specifications, manufacturing requirements, and quality standards.

  • Identify, isolate, and document electrical and mechanical defects found during testing.

  • Troubleshoot basic test failures and escalate complex issues to Engineering or Repair Technicians as needed.

  • Read and interpret schematics, bills of materials (BOMs), assembly drawings, work instructions, and test documentation.

  • Record test results, failure data, and production information accurately within manufacturing systems.

  • Use electronic test equipment, including digital multimeters, oscilloscopes, power supplies, and other diagnostic instruments.

  • Follow IPC workmanship standards, ESD control procedures, and all company safety policies.

  • Communicate recurring defects, yield concerns, and equipment issues to Production, Quality, and Engineering teams.

  • Support new product introductions, process improvements, and continuous quality initiatives.

  • Maintain a clean, organized, and safe work area.

  • Perform other duties as assigned.

QualificationsRequired

  • High school diploma or GED.

  • Basic knowledge of electronics, electronic components, and circuit board assemblies.

  • Ability to read and follow work instructions, technical documentation, and assembly drawings.

  • Intermediate computer skills, including Microsoft Office and manufacturing software.

  • Experience using hand tools and electronic measuring equipment.

  • Strong attention to detail and problem-solving abilities.

  • Ability to work in a fast-paced manufacturing environment while maintaining quality standards.

  • Ability to stand for extended periods and occasionally lift up to 25 pounds.

Preferred

  • Technical training or an Associate degree in Electronics, Electrical Technology, or a related field.

  • Previous experience in PCB or electronics manufacturing.

  • Experience operating ICT, Flying Probe, Functional Test, or Boundary Scan equipment.

  • Familiarity with IPC-A-610, IPC-J-STD-001, and ESD (ANSI/ESD S20.20) requirements.

  • Experience with MES/ERP systems and electronic manufacturing documentation.

Knowledge, Skills, and Abilities

  • Understanding of PCB assembly processes and electronic manufacturing.

  • Ability to analyze test failures and determine root causes.

  • Strong organizational and documentation skills.

  • Effective verbal and written communication skills.

  • Ability to work independently and collaboratively in a team environment.

  • Commitment to safety, quality, and continuous improvement.