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Flight Test Engineer Jobs in Wisconsin (NOW HIRING)

Shield AI

WI · On-site

$220 - $340/hr

Support flight test operations, making risk‑informed decisions and driving rapid iteration ... Mentor and guide engineers while setting the technical standard for control system performance and ...

Shield AI

WI · On-site

$220K - $340K/yr

Support flight test operations, making risk‑informed decisions and driving rapid iteration ... Mentor and guide engineers while setting the technical standard for control system performance and ...

Blue Origin LLC

WI · On-site

$95 - $130/hr

## Propulsion Test Engineer IIApplylocations: Van Horn, TXtime type: Full timeposted on: Posted Yesterdayjob requisition id: R69426Application close date:Applications will be accepted on an ongoing ...

Firefly Aerospace

WI · On-site

$70 - $100/hr

This position is located at our manufacturing and test facility in Briggs, TX north of Austin, TX. SUMMARY The engineer for this position will support Firefly's Flight and Test Operations team. This ...

Firefly Aerospace

WI · On-site

$120 - $180/hr

You will be part of the Aerospace Software Engineering Group and will work closely with Flight Software, Ground Software, Guidance Navigation and Control Software personnel to provide thorough tests ...

InvestedintheMission

WI · On-site

$100 - $140/hr

TEST ENGINEER, AVIONICS (STARSHIP) We are building the highest-volume wire harness production ... rapid flight cadence and making life multi-planetary. This is a highly hands‑on ...

Latent AI

WI · On-site

$75 - $95/hr

TEST ENGINEER, AVIONICS (STARSHIP) We are building the highest-volume wire harness production ... rapid flight cadence and making life multi‑planetary. This is a highly hands‑on ...

Latent AI

WI · On-site

$70 - $90/hr

INTEGRATION & TEST ENGINEER (STARSHIP) As an Integration Engineer you will be responsible for ... Flight hardware typically is built in tight quarters and physical dexterity is required * Ability ...

SPACE EXPLORATION TECHNOLOGIES CORP

WI · On-site

$75 - $100/hr

INTEGRATION & TEST ENGINEER (STARSHIP) As an Integration Engineer you will be responsible for ... Flight hardware typically is built in tight quarters and physical dexterity is required * Ability ...

AeroVironment, Inc.

Electrical Engineer, Sr.

Oregon, WI · On-site

$112 - $170/hr

Supports Flight Test operations, as needed. * Troubleshoots complex systems. * Documents designs with engineering drawings and written descriptions. * Performs design and analysis tasks under general ...

New

Firefly Aerospace

WI · On-site

$100 - $130/hr

... tests * Author technical documentation and analysis reports that communicate flight dynamics ... Bachelor's degree in aerospace engineering, physics, mathematics, or related field * 5-8 years of ...

AeroVironment, Inc.

Systems Engineer, Sr.

Oregon, WI · On-site

$112 - $170/hr

This position will interact with Controls Engineers to allocate requirements and develop ... flight test vectors and data acquisition Provide input for model development and simulation ...

New

Hikinex

As part of the System Engineering Department, the Satellite and Payload System Test Authority will ... Flight Software, Satellite Database * • Knowledge of Python or other scripting languages ...

Jobtailor

WI · On-site

$85 - $125/hr

... and test vehicle models and controllers. * Support design of flight control laws using modern ... Work with flight simulation and Vehicle Management Systems (VMS) software engineers to incorporate ...

Firefly Aerospace

WI · On-site

$100 - $140/hr

As a key member of our team, you will help develop, test, and integrate the flight software for Firefly Spacecraft. You will work in a group of flight software engineers through all stages of the ...

Latent AI

WI · On-site

$80 - $110/hr

AVIONICS SYSTEMS ENGINEER (STARSHIP) As a Starship Avionics Systems & Operations Engineer, you will ... Operations experience in flight test, piloting aircraft, or controlling other high consequence ...

Latent AI

WI · On-site

$70 - $100/hr

STRUCTURAL ENGINEER, STRUCTURAL TEST (STARSHIP) SpaceX was founded under the belief that a future ... You will architect, perform detailed design and analysis on, and build structures to apply flight ...

Firefly Aerospace

WI · On-site

$110 - $150/hr

SUMMARY As a Flight Dynamics Engineer II at Firefly, you will apply your knowledge of orbital ... tests * Author technical documentation and analysis reports that communicate flight dynamics ...

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All JobsFlight Test Engineer JobsFlight Test Engineer Jobs in Wisconsin

Flight Test Engineer information

See Wisconsin salary details

$43.9K

$136.1K

$205.9K

How much do flight test engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for flight test engineer in Wisconsin is $136,146.00, according to ZipRecruiter salary data. Most workers in this role earn between $106,500.00 and $161,500.00 per year, depending on experience, location, and employer.

What is a flight test engineer?

Flight Test Engineers are specialized professionals who plan, conduct, and analyze tests on aircraft and aerospace systems to ensure they meet safety, performance, and regulatory standards. They collaborate with pilots, design engineers, and technicians to develop test plans, monitor test flights, and interpret data collected during these flights. Their work is crucial in identifying potential issues, validating design changes, and certifying aircraft for operational use. Flight Test Engineers often work for aircraft manufacturers, government agencies, or research organizations.

What does a flight test engineer do?

As a flight test engineer, your job is to oversee testing the operations and performance of aircraft in line with FAA regulations and guidelines from the manufacturer. This job frequently involves planning, managing, coordinating, and executing a full spectrum of aircraft testing, including tests on all mechanical and electronic systems. Some details of this job vary based on the kinds of aircraft with which you work. Flight test engineers may work with everything from single-engine civilian aircraft to large, military planes. Fulfilling the responsibilities and duties of a flight test engineer often requires meeting the qualifications for a security clearance, studying guides and technical manuals, contacting part manufacturers, and excellent communication skills.

What are the key skills and qualifications needed to thrive as a flight test engineer, and why are they important?

To thrive as a Flight Test Engineer, you need a solid background in aerospace or mechanical engineering, strong analytical abilities, and a relevant engineering degree. Familiarity with test instrumentation, data acquisition systems, and simulation software—along with certifications like FAA DER or EASA equivalent—are often required. Exceptional problem-solving, teamwork, and communication skills help you collaborate effectively with pilots and multidisciplinary teams. These capabilities ensure accurate data collection, safe test operations, and successful validation of aircraft performance and safety standards.

What are some common challenges faced by flight test engineers during the testing process?

Flight Test Engineers often encounter challenges related to balancing safety with the need to gather comprehensive data during test flights. They must coordinate closely with pilots, design teams, and regulatory bodies to ensure all test objectives are met while adhering to strict safety protocols. Weather conditions, unexpected aircraft behavior, and last-minute design changes can also impact test schedules. Effective communication, adaptability, and attention to detail are essential for overcoming these challenges and ensuring successful test outcomes.

What is the difference between Flight Test Engineer vs Flight Test Technician?

AspectFlight Test EngineerFlight Test Technician
CredentialsBachelor's or higher in aerospace or mechanical engineering; often requires FAA or EASA certificationsAssociate's or bachelor's in aerospace technology or related field; certifications may vary
Work EnvironmentDesigning, planning, analyzing flight tests; collaborating with engineers and pilotsAssisting with test preparations, data collection, and aircraft inspections
Industry UsagePrimarily in aerospace manufacturing, research, and developmentInvolved in testing and maintenance within aerospace companies and testing facilities

Flight Test Engineers focus on designing and analyzing flight tests, requiring advanced engineering skills and certifications. Flight Test Technicians support these activities through hands-on testing and data collection. Both roles are essential in aerospace testing environments but differ in responsibilities and qualifications.

How much do flight test engineers get paid?

Flight test engineers typically earn between $70,000 and $130,000 annually, depending on experience, location, and employer. Senior engineers with specialized skills or certifications can earn higher salaries, especially in aerospace hubs or with government agencies.
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Flight Test Engineer jobs near you
Infographic showing various Flight Test Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 85% Full Time, 10% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 1% Hybrid, and 6% Remote job distribution, with an average salary of $136,146 per year, or $65.5 per hour.

Senior Staff Engineer, Flight Controls - X-BAT (R4812)

Shield AI

WI • On-site

$220 - $340/hr

Other

Re-posted 11 days ago

Job description

Job Description

In this role, you will own the flight control system for XBAT, with responsibility for delivering stable, predictable, and operationally robust performance across all phases of flight, including vertical takeoff, hover, transition out-bound, wing-borne flight, transition in-bound, and precision recovery.

What you’ll do
  • Design and deliver the flight control system across all phases of flight including control allocation strategies that manage actuator redundancy, saturation, and degraded operations.
  • Lead development of high-fidelity 6DOF simulation environments and ensure accurate pre‑flight performance predictions.
  • Define and execute the verification strategy, including linear analysis, Monte Carlo campaigns, disturbance/sensitivity/degraded operation testing, and HIL validation.
  • Diagnose and resolve simulation‑to‑flight mismatches, including unidentified dynamics and modeling gaps.
  • Support flight test operations, making risk‑informed decisions and driving rapid iteration between flights.
  • Integrate control systems with propulsion, aero, actuation, sensors, state estimation, and autonomy, ensuring the vehicle behaves predictably under real‑world disturbances and uncertainties.
  • Mentor and guide engineers while setting the technical standard for control system performance and rigor.
Required qualifications
  • 10+ years of experience in flight controls / GNC on real flight vehicles, with demonstrated ownership from design through flight test.
  • Demonstrated experience with control allocation design and implementation for over‑actuated systems with provisions for saturation and failure accommodation.
  • Strong background in:
    • Flight dynamics and 6DOF simulation.
    • Control theory and nonlinear systems.
  • Experience executing full V&V cycles, including pre‑flight performance prediction, Monte Carlo analysis, flight readiness assessment, and post‑flight analysis.
  • Proficiency in C++, MATLAB/Simulink, and/or Python, with experience deploying real‑time algorithms.
  • Ability to obtain and maintain a U.S. security clearance.
Preferred qualifications
  • VTOL or transition aircraft experience where control blending and allocation were critical to success.
  • Autonomous systems or missile/UAV GNC background.
  • Experience with flight safety, airworthiness, and mission assurance.
  • Familiarity with:
    • Sensor and air data systems.
    • Fault‑tolerant or adaptive control.
    • CI/CD pipelines and modern DevSecOps practices.
  • Experience with HIL or integrated simulation/test environments and Linux‑based development workflows (Git, etc.).
  • Experience operating in rapid development environments with tight iteration loops between simulation and test.

$220,000 - $340,000 a year

Full‑time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity.

Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment).

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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