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Flexsim Modeling Simulation Jobs (NOW HIRING)

HII

ENGINEER SYS MODELING SIMUL 1

Newport News, VA · On-site

The Engineer Sys Modeling Simul 1 role focuses on developing and integrating system simulation ... FlexSim, Java, C++, front-end/back-end development, databases and database languages (SQL, SQL ...

Opex

Simulation Engineer

Moorestown, NJ · On-site

... modeling and analysis experience * Advanced degree may be substituted for experience where applicable * Working knowledge of 3D discrete-event simulation software (FlexSim preferred) * Good ...

HII

ENGINEER SYS MODELING SIMUL 1

Newport News, VA

Simulates real-time operations and develops software that simulates behavior of systems. Develops ... FlexSim, Java, C++, front-end/back-end development, databases and database languages (SQL, SQL ...

HII

ENGINEER SYS MODELING SIMUL 1

Newport News, VA

Simulates real-time operations and develops software that simulates behavior of systems. Develops ... FlexSim, Java, C++, front-end/back-end development, databases and database languages (SQL, SQL ...

OPEX

Simulation Engineer

Moorestown, NJ · On-site

$100K - $130K/yr

... modeling and analysis experience * Advanced degree may be substituted for experience where applicable * Working knowledge of 3D discrete-event simulation software (FlexSim preferred) * Good ...

HII

ENGINEER SYS MODELING SIMUL 1

Newport News, VA

Simulates real-time operations and develops software that simulates behavior of systems. Develops ... FlexSim, Java, C++, front-end/back-end development, databases and database languages (SQL, SQL ...

Opex Corp

Simulation Engineer

Moorestown, NJ · On-site

... modeling and analysis experience * Advanced degree may be substituted for experience where applicable * Working knowledge of 3D discrete-event simulation software (FlexSim preferred) * Good ...

Miebach

Project Manager - Simulation

Fishers, IN · On-site

Develop, validate, and deploy discrete-event simulation models for intralogistics systems including ... Experience with simulation tools (preferably Plant Simulation, or similar e.g., AnyLogic, FlexSim ...

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How much do flexsim modeling simulation jobs pay per year?

As of Jun 7, 2026, the average yearly pay for flexsim modeling simulation in the United States is $101,255.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,500.00 and $129,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a FlexSim Modeling Simulation Specialist, and why are they important?

To thrive as a FlexSim Modeling Simulation Specialist, you need a strong background in industrial engineering, systems analysis, and simulation methodologies, often supported by a relevant degree. Proficiency with FlexSim software, data analysis tools, and possibly programming languages like C++ or Python is typically required. Analytical thinking, problem-solving abilities, and effective communication are important soft skills for collaborating with stakeholders and interpreting simulation results. These skills ensure accurate modeling, insightful analysis, and actionable recommendations to optimize complex systems.

What is Flexsim modeling simulation?

Flexsim modeling simulation is the use of FlexSim software to create digital representations of real-world processes, systems, or facilities for the purpose of analysis, optimization, and decision support. FlexSim is a powerful, 3D simulation tool commonly used in industries such as manufacturing, logistics, healthcare, and supply chain management. By building virtual models, users can test scenarios, visualize operations, identify bottlenecks, and improve efficiency without the risks or costs associated with physical experimentation. This helps organizations make informed decisions and optimize their processes before implementing changes in the real world.

What are some common challenges faced by professionals working in Flexsim modeling simulation roles?

Professionals in Flexsim modeling simulation often encounter challenges such as accurately representing complex real-world systems, managing large datasets, and ensuring model validation and verification. Collaborating closely with cross-functional teams—such as engineers, operations managers, and IT specialists—is crucial to gather accurate input data and interpret simulation results effectively. Additionally, adapting to evolving project requirements and communicating technical insights to non-technical stakeholders are important aspects of the role. Overcoming these challenges requires strong analytical skills, effective communication, and continuous learning to stay updated with the latest simulation techniques.

What is the difference between Flexsim Modeling Simulation vs Manufacturing Engineer?

AspectFlexsim Modeling SimulationManufacturing Engineer
Required CredentialsDegree in Engineering, Computer Science, or related field; knowledge of simulation softwareBachelor's in Mechanical, Industrial, or Manufacturing Engineering; relevant certifications
Work EnvironmentSoftware development, process analysis, and simulation labsFactory floors, production lines, and plant management
Industry UsageManufacturing, logistics, healthcare, and supply chain sectorsManufacturing plants, assembly lines, and industrial facilities
Common Search/ComparisonYesYes

Flexsim Modeling Simulation specialists focus on creating digital models to analyze and optimize manufacturing processes, often working in software environments. Manufacturing Engineers apply engineering principles directly on production lines to improve efficiency and quality. While both roles support manufacturing operations, Flexsim Modeling Simulation emphasizes simulation and process analysis, whereas Manufacturing Engineers focus on real-world process implementation and improvement.

More about Flexsim Modeling Simulation jobs
What cities are hiring for Flexsim Modeling Simulation jobs? Cities with the most Flexsim Modeling Simulation job openings:
What states have the most Flexsim Modeling Simulation jobs? States with the most job openings for Flexsim Modeling Simulation jobs include:
What job categories do people searching Flexsim Modeling Simulation jobs look for? The top searched job categories for Flexsim Modeling Simulation jobs are:
Flexsim Modeling Simulation jobs near you
Infographic showing various Flexsim Modeling Simulation job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $101,255 per year, or $48.7 per hour.

Digital Twin Engineer (Manufacturing Simulation)

Mann+Hummel GmbH

Gastonia, NC • On-site

Full-time

Posted 13 days ago

Job description

Role Summary
Modeling and Simulation Engineer
MANN+HUMMEL
Onsite - Gastonia, NC #LI-Onsite
The Manufacturing Digital Twin Engineer owns and builds the plant-level Digital Twin for an IATF-certified automotive manufacturing facility (~375 employees) producing Heavy Duty and Industrial Air and Liquid Filtration. The role develops the capabaility from the ground up using AutoCAD and FlexSim to model end-to-end production and internal logistics, run mixed-methods simulations, and provide data-driven recommendations to improve throughout, robustness, and investment decisions - while creating reusable standards/templates for global scaling.
Main Tasks
  • Own the plant Digital Twin in AutoCAD + FlexSim
  • Establish governed model structure (assets, routings, constraints, assumptions, versioning)
  • keep the model aligned to real-world conditions (including high-mix/low volume realities)
  • Update flows/routings/process steps end-to-end
  • Maintain capacity inputs: cycle times, changeovers, uptime/downtime
  • Maintains shift/labor patterns, buffers/WIP rules, operating contraints
  • Model internal logistics: warehouse/supermarkets, tugger/forklifts routes, replenishment logic
  • Validate and refresh inputs with stakeholders using MED and SAP data
  • Run studies for bottlenecks, constraint behavior, line balancing, rate changes
  • Evaluate buffer sizing/WIP strategies, material flow improvements
  • Assess staffing concepts and operating policies
  • Support investment/expansion scenarios (new lines, automation, warehouse, redesign)
  • Use DOE/parameter sweeps, heuristic optimization, structured experimentation
  • Identify new Digital Twin use cases with Manufacturing Engineering, Supply Chain, CI/Lean
  • Translate operational problems into simulation questions with defined inputs/outputs
  • Build repeatable templates for recurring analyses
  • Provide recommendations supporting capex justification, investment prioritizaiton, through output improvements, and robustness/sensitivity analysis
  • Communicate results to leadership with clear assumptions, scenarios, findings, and recommendation
  • Validate alternative layouts/logistics concepts/capacity changes through simulation
  • Collaborate with engineering while protecting model integrity and ownnership
  • Partner with the Global Digital Twin Program Lead
  • Package reusable standards: templates, modeling conventions, scenario libraries

Profile
Education
  • Bachelors degree in Engineering preferred
  • Equivalent combinations of education and/or experience will be considered.

Experience
  • 3 to 5 years of manufacturing engineering, industrial engineering, simulation engineering, or related roles in a manufacturing environment
  • Tool/application experience: hands-on building models in FlexSim (or comparable DES tool) and using AutoCAD for industrial/manufacturing layouts.

Skills & Competencies
  • Discrete-event simulation (DES) capability
  • FlexSim including building reusbale model components
  • AutoCAD in manufacturing layout context
  • Strong understanding of manufacturing systems (flows, constraints, variability, boittlenecks)
  • Ability to create models from ambiguous inputs and validate with stakeholders
  • Strong analytical and communication skills; explain assumptions/results to non-simulations audiences
  • Provide training and coach team members on the use of FlexSim to support simulation modeling, analysis, and decision-making

Preferred Experience
  • Experience working in the automotive industry
  • Basic scripting/analytics exposure: SQL, Python, PowerBI
  • Using MES and SAP data for operational analysis
  • Optimization approaches: DOE, parameter sweeps, heuristic optimization

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