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Flexible Manufacturing Controller Jobs (NOW HIRING)

Pentair

Manufacturing Engineer - Automation

Delavan, WI · On-site

$77K - $99K/yr

... flexible manufacturing solutions. * Evaluate and implement machine vision systems for process ... Support PLC-controlled manufacturing equipment and automated production systems. * Develop and ...

Pentair

Manufacturing Engineer - Automation

Delavan, WI · On-site

$61K - $113K/yr

... flexible manufacturing solutions. * Evaluate and implement machine vision systems for process ... Support PLC-controlled manufacturing equipment and automated production systems. * Develop and ...

Pentair

Manufacturing Engineer - Automation

Delavan, WI

$77K - $99K/yr

... flexible manufacturing solutions. * Evaluate and implement machine vision systems for process ... Support PLC-controlled manufacturing equipment and automated production systems. * Develop and ...

Actylis

US Manufacturing Senior Accountant

Ogden, UT · On-site

$72K - $91K/yr

Our commitment to customization allows us to create flexible solutions, whether it's a unique ... With the US Manufacturing Controller and US Cost Accountant, close monthly books for Buffalo and ...

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Flexible Manufacturing Controller information

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$74.5K

$123.4K

$154.5K

How much do flexible manufacturing controller jobs pay per year?

As of Sep 12, 2026, the average yearly pay for flexible manufacturing controller in the United States is $123,389.00, according to ZipRecruiter salary data. Most workers in this role earn between $110,500.00 and $133,000.00 per year, depending on experience, location, and employer.

What is a flexible manufacturing controller?

Flexible Manufacturing Controllers are professionals responsible for overseeing and managing the operations of flexible manufacturing systems (FMS) in a production environment. They coordinate the scheduling, workflow, and machinery programming to ensure efficient and adaptable manufacturing processes. Their role often involves optimizing production runs, troubleshooting issues, and implementing changes to accommodate different product types or volumes. By doing so, they help companies respond quickly to market demands and improve overall manufacturing efficiency.

What are the key skills and qualifications needed to thrive as a flexible manufacturing controller?

To thrive as a Flexible Manufacturing Controller, you need strong expertise in manufacturing processes, production planning, and inventory management, often supported by a degree in engineering or business. Proficiency with ERP systems, manufacturing execution systems (MES), and data analysis tools is typically required. Exceptional problem-solving, communication, and adaptability help you respond effectively to production changes and coordinate across departments. These abilities are crucial for optimizing efficiency, minimizing costs, and ensuring smooth, flexible manufacturing operations.

How does a flexible manufacturing controller typically collaborate with production and engineering teams to optimize manufacturing processes?

A Flexible Manufacturing Controller works closely with both production and engineering teams to ensure manufacturing processes are efficient and responsive to changing demands. This often involves participating in cross-functional meetings, analyzing production data, and implementing adjustments to schedules or workflows. The role requires frequent communication to coordinate inventory, resolve bottlenecks, and support the integration of new technologies or process improvements. Effective collaboration helps maintain product quality and minimize downtime, making teamwork a critical component of success in this position.

What is the difference between Flexible Manufacturing Controller vs Manufacturing Engineer?

AspectFlexible Manufacturing ControllerManufacturing Engineer
CredentialsTypically requires a degree in manufacturing, industrial engineering, or related fields; certifications like APICS or Six Sigma are commonRequires a degree in mechanical, industrial, or manufacturing engineering; certifications like Lean or Six Sigma are often preferred
Work EnvironmentWorks in manufacturing plants, focusing on production control and process optimizationWorks in design or production settings, focusing on process improvement and product development
Employer & Industry UsageUsed by manufacturing companies to manage flexible production systemsEmployed across manufacturing sectors to improve processes and product quality

The Flexible Manufacturing Controller primarily manages production processes and system flexibility within manufacturing environments, ensuring efficient operations. In contrast, the Manufacturing Engineer focuses on designing and improving manufacturing processes. While both roles require technical knowledge and certifications, their core responsibilities differ, with the controller emphasizing real-time production management and the engineer focusing on process development and optimization.

What cities are hiring for Flexible Manufacturing Controller jobs?

Cities with the most Flexible Manufacturing Controller job openings:

What are the most commonly searched types of Manufacturing Controller jobs?

The most popular types of Manufacturing Controller jobs are:

What states have the most Flexible Manufacturing Controller jobs?

States with the most job openings for Flexible Manufacturing Controller jobs include:

What are popular job titles related to Flexible Manufacturing Controller jobs?

For Flexible Manufacturing Controller jobs, the most frequently searched job titles are:

Flexible Manufacturing Controller jobs near you

Manufacturing Engineer - Automation

Delavan, WI • On-site

Pentair
Water, Sewage, Waste, Steam, Air Heating and Cooling Systems • 10K+ employees
Learn more about Pentairexternal

$77K - $99K/yr

Full-time

Medical, Life, Retirement, PTO

Posted 12 days ago

Pentair rating

7.2

Company rating: 7.2 out of 10

Based on 43 frontline employees who took The Breakroom Quiz

Job description

Job Description:
At Pentair, you will work alongside passionate problem-solvers who are committed to the future of our planet. We put our mission into practice, helping the world sustainably move, improve, and enjoy water, life's most essential resource. From our residential water filtration to industrial water management to pool products and more, our 9,000 global employees serve customers in more than 150 countries, working to help create a better world for people and the planet through smart, sustainable water solutions.
We have an opportunity for a Manufacturing Engineer to join our Delavan, WI team. This role is responsible for developing, implementing, and improving manufacturing processes across machining, molding, and assembly operations, while serving as a key contributor to the site's automation and digital manufacturing initiatives.
The Manufacturing Engineer will lead manufacturing process improvements, productivity projects, quality initiatives, capital equipment implementation, and Lean manufacturing activities. In addition, this role will identify and execute automation opportunities through the application of robotics, machine vision systems, CNC process automation, automated assembly technologies, and manufacturing data integration. The position will partner closely with Operations, Maintenance, Quality, Supply Chain, and external vendors to modernize manufacturing systems and increase operational performance.
You Will
Manufacturing Engineering
  • Develop, evaluate, and improve manufacturing methods to reduce cost, improve quality, increase productivity, and enhance workplace safety.

  • Analyze workflow, labor utilization, equipment capability, space requirements, and manufacturing layouts to maximize operational efficiency.

  • Lead continuous improvement initiatives, kaizen events, value stream improvements, and waste reduction projects.

  • Support SQDCC objectives through manufacturing process improvements and problem-solving activities.

  • Establish and maintain manufacturing documentation including routings, work instructions, process flows, standard work, and manufacturing specifications.

  • Partner with Product Engineering to ensure designs support efficient and scalable manufacturing processes.

  • Estimate production times, staffing requirements, equipment capacity, and manufacturing costs.

  • Lead root cause analysis and corrective action activities associated with quality, safety, delivery, and production concerns.

  • Participate in PFMEA development, process validation activities, quality planning, and RCCM investigations.

  • Support new product introductions and product transfer activities.

  • Manage capital equipment and process improvement projects from concept through implementation.

  • Create and sustain a safe manufacturing environment through process design and continuous improvement.

Automation Engineering
  • Identify, evaluate, and implement automation opportunities within machining, molding, assembly, packaging, and material handling operations.

  • Lead the integration of robotic systems, collaborative robots (cobots), automated assembly equipment, and flexible manufacturing solutions.

  • Evaluate and implement machine vision systems for process verification, quality inspection, traceability, and error-proofing applications.

  • Support CNC process automation initiatives including robotic machine tending, pallet systems, automated part handling, in-process inspection, and tool life monitoring.

  • Work with equipment suppliers and system integrators to specify, install, validate, and commission automated equipment.

  • Troubleshoot manufacturing equipment, sensors, vision systems, robotics, and automated production systems to minimize downtime.

  • Support PLC-controlled manufacturing equipment and automated production systems.

  • Develop and improve manufacturing data collection systems to support production monitoring, OEE improvement, and decision-making.

  • Assist in implementing Industry 4.0 technologies, smart manufacturing systems, and connected factory initiatives.

  • Drive automation projects that improve safety, ergonomics, quality, capacity, and labor efficiency.

  • Coordinate equipment acceptance testing, process qualification, and production startup activities for automation projects.

Key Qualifications
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Mechatronics, Electrical Engineering, or related technical field.

  • Manufacturing engineering experience supporting machining, molding, assembly, or high-volume manufacturing operations.

  • Experience leading process improvement and capital equipment projects.

  • Experience implementing or supporting manufacturing automation systems.

  • Working knowledge of robotics, machine vision systems, automated assembly equipment, and CNC manufacturing processes.

  • Experience troubleshooting manufacturing equipment and production systems.

  • Familiarity with PLC-controlled equipment and industrial automation concepts.

  • Strong understanding of Lean Manufacturing, continuous improvement, and structured problem-solving methodologies.

  • Ability to analyze manufacturing processes and develop practical solutions to improve performance.

  • Proficiency with Microsoft Excel and manufacturing documentation systems.

  • Experience with ERP systems such as SAP or JDE preferred.

  • CAD experience preferred.

  • Knowledge of manufacturing data analysis, OEE metrics, and production performance monitoring.

  • Excellent communication and project management skills.

  • Ability to work effectively within cross-functional teams.

Preferred Qualifications
  • Experience with industrial robotics (Fanuc, ABB, Universal Robots, Yaskawa, or similar).

  • Experience with machine vision systems for inspection and process control.

  • Experience with CNC machining processes and automation technologies.

  • Exposure to PLC programming and automated controls systems.

  • Experience with injection molding, machining, and assembly operations.

  • Knowledge of Industry 4.0, manufacturing analytics, Power BI, SQL, Python, or related digital manufacturing tools.

  • Experience implementing automated quality inspection systems and poka-yoke solutions.

Compensation:
For this full-time position working at this location, the anticipated annualized base pay range will be from $61200 - $113600 / year. At Pentair, it is not typical for an individual to be hired near the bottom or top of the pay range. Pentair considers various factors in determining actual compensation for this position at the expected location. Actual compensation will be commensurate with demonstrable level of experience and training, pertinent education including licensure and certifications, work location, and other relevant business or organizational needs. This position may be eligible for other forms of compensation such as, annual incentive bonus.
Benefits:
As a Pentair employee, you would enjoy a wide array of benefit options to help keep you and your family healthy and protected, health benefits, a generous 401(k), employee stock purchase program, disability benefits, life insurance, critical illness insurance, accident insurance, parental leave, caregiver leave, tuition reimbursement, plus paid time off and wellness programs to encourage a healthy work/life balance.
Equal Opportunity Employer
Pentair is an Equal Opportunity Employer. With our expanding global presence, cross-cultural insight and competence are essential for our ongoing success. We believe that a diverse workforce contributes different perspectives and creative ideas that enable us to continue to improve every day.

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About Pentair

Sourced by ZipRecruiter

At Pentair, we believe the health of our world depends on reliable access to clean water. We design, manufacture, and deliver a comprehensive range of smart, sustainable water solutions to homes, business, and industries around the world. Whether it is improving, moving, or enjoying water, we help manage the world's most precious resource.

Industry

Water, sewage, waste, steam, air heating and cooling systems

Company size

10,000+ Employees

Headquarters location

Golden Valley, MN, US

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