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Flex Schedule Injection Molding Process Engineer Jobs

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Molding Process Engineer

Rochester, NY · On-site

$35 - $40/hr

We are seeking an experienced Molding Process Engineer with expertise in Injection Molding, Extrusion Blow Molding, and Injection Blow Molding to support manufacturing quality initiatives in a highly ...

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How much do flex schedule injection molding process engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for flex schedule injection molding process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Flex Schedule Injection Molding Process Engineer, and why are they important?

A Flex Schedule Injection Molding Process Engineer requires a solid background in plastics engineering or mechanical engineering, experience with injection molding processes, and often a relevant degree. Familiarity with CAD software, process monitoring systems, and certifications like RJG or Scientific Molding are commonly expected. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate across shifts and respond to production issues efficiently. These skills ensure consistent product quality, optimized manufacturing processes, and smooth workflow coverage in dynamic, around-the-clock environments.

What does a Flex Schedule Injection Molding Process Engineer do?

A Flex Schedule Injection Molding Process Engineer is responsible for developing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts and products. The 'flex schedule' aspect means that the engineer may work non-traditional hours, such as evenings, weekends, or rotating shifts, to support 24/7 production needs. Their duties include setting up molding machines, improving cycle times, ensuring product quality, and collaborating with other teams to resolve technical issues. They also help implement process improvements to increase efficiency and reduce costs, all while adhering to safety and quality standards.

What is the difference between Flex Schedule Injection Molding Process Engineer vs Standard Injection Molding Process Engineer?

AspectFlex Schedule Injection Molding Process EngineerStandard Injection Molding Process Engineer
Work HoursFlexible, variable shifts based on production needsTypically fixed, regular shifts
CertificationsOften requires certifications in injection molding and process optimizationSimilar certifications, may vary by employer
Work EnvironmentManufacturing plants with adaptable schedulesStandard manufacturing settings
Industry UsageCommon in companies prioritizing flexible staffingStandard in most manufacturing facilities

The main difference between a Flex Schedule Injection Molding Process Engineer and a Standard Injection Molding Process Engineer lies in work hours flexibility. The flex schedule role offers adaptable shifts to meet production demands, while the standard role follows fixed schedules. Both roles require similar certifications and work in manufacturing environments, but the flex schedule position provides greater scheduling flexibility to accommodate dynamic production needs.

What are some common challenges faced by Flex Schedule Injection Molding Process Engineers, and how can they be addressed?

One common challenge for Flex Schedule Injection Molding Process Engineers is managing production efficiency while adapting to varying work schedules. Flex shifts can introduce variability in machine operation and team coordination, making communication and documentation especially important. Engineers may also need to quickly troubleshoot process deviations that occur during off-peak hours when fewer support staff are available. Developing strong cross-shift handoff processes and utilizing digital tracking tools can help ensure continuity and consistent quality across all schedules.
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Flex Schedule Injection Molding Process Engineer jobs near you
Infographic showing various Flex Schedule Injection Molding Process Engineer job openings in the United States as of June 2026, with employment types broken down into 50% Full Time, and 50% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Process Engineer - Plastic Injection Molding

Process Engineer - Plastic Injection Molding

Now Hiring Heroes

Rockford, IL

$65K - $70K/yr

Full-time

Posted 3 days ago

Job description

Process Engineer – Plastic Injection Molding
Location: On-Site Manufacturing Facility
Employment Type: Full-Time
Compensation: $65k - $70k
Industry: Manufacturing / Plastics / Packaging
Position Overview
A growing manufacturing organization is seeking an experienced Process Engineer with plastic injection molding expertise to support high-volume production operations. This role focuses on developing, optimizing, and troubleshooting injection molding processes to ensure efficient, consistent, and high-quality manufacturing output.
The Process Engineer works closely with process technicians, tooling teams, maintenance, quality, and production leadership to improve cycle times, reduce scrap, increase uptime, and support continuous improvement initiatives.
This position also plays a key role in new product launches, equipment upgrades, and automation integration within a fast-paced manufacturing environment.
Key Responsibilities
Injection Molding Process Development
  • Develop, document, and optimize plastic injection molding processes for new and existing molds
  • Provide technical guidance to process technicians and molding operators
  • Troubleshoot molding defects, process instability, and equipment performance issues
  • Improve cycle times, scrap reduction, and process repeatability
  • Support mold trials, machine startups, and process validation
Manufacturing Process Improvement
  • Analyze production data and implement improvements to increase efficiency and OEE
  • Lead process validation activities including DOE, IQ/OQ/PQ, and capability studies
  • Identify opportunities for cost reduction and manufacturing efficiency
  • Participate in Lean Manufacturing and Six Sigma initiatives
Cross-Functional Collaboration
  • Work closely with tooling, quality, maintenance, and operations teams
  • Support preventive and predictive maintenance strategies
  • Evaluate mold performance and recommend tooling improvements
  • Assist project teams with new product introductions
Automation & Equipment Integration
  • Support integration of molding cells with robotics, vision inspection, and automated packaging systems
  • Assist with installation and commissioning of molding machines and auxiliary equipment
  • Identify automation opportunities to improve production efficiency
Required Qualifications
  • Bachelor’s Degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or related field (or equivalent experience)
  • 5+ years of experience in plastic injection molding manufacturing
  • Experience with high-speed injection molding processes
  • Experience developing scientific molding processes
  • Experience conducting Design of Experiments (DOE)
  • Experience troubleshooting molding processes and mold issues
  • Strong understanding of Statistical Process Control (SPC)
Preferred Qualifications
  • Experience with thin-wall packaging applications
  • Lean Manufacturing or Six Sigma certification
  • Continuous Improvement Green Belt certification
  • Training in Scientific Molding or RJG technology
  • Experience integrating robotics or automated production systems
  • Experience working in regulated manufacturing environments
Technical Skills
  • Knowledge of polypropylene, polyethylene, and other packaging resins
  • Strong understanding of OEE metrics and process improvement
  • Experience performing root cause analysis and process troubleshooting
  • Proficiency with Microsoft Office
  • Familiarity with ERP or MES manufacturing systems
Why This Role
  • Work in a modern manufacturing environment
  • Opportunity to lead process improvement initiatives
  • Exposure to high-speed production and advanced automation
  • Impact production efficiency, quality, and operational performance